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1971 Super Beetle brake light fault
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Rifai.Ad
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Joined: December 24, 2019
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Location: Trollhattan, Sweden
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PostPosted: Today 6:12 am    Post subject: 1971 Super Beetle brake light fault Reply with quote

After coming back to my bug after a few months of non-use due to studies, I find that everything works like before except the brake lights. The blinkers and the "running lights" work perfectly. I have checked the fuse and it's got between 10 and 12 volts on both ends. I have also checked the actual brake light line with a voltmeter, and when depressed it seems to give only around 3 to 4 volts (both the right and the left brake lights). I have also checked the two identical switches I found on my master cylinder, and with the ignition on, one of the pins gives 12 volts while the other outputs none. This is the same on both switches.

I do remember having brake light trouble back when I had battery problems, but I didn't get to drive it around and charge the battery to see if that solves anything. Could it be the brake cylinder switches (if those even have anything to do with the brake lights)? I should mention they worked perfectly before going into hibernation.
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Cusser
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PostPosted: Today 6:31 am    Post subject: Re: 1971 Super Beetle brake light fault Reply with quote

Disclaimer: You're in Europe, I don't know what European models have.

This is a USA diagram. You may or may not have third terminal 81a.
Image may have been reduced in size. Click image to view fullscreen.


The two switches on the master cylinder are essentially a redundancy. These are simple pressure/contact switches, and there should be continuity between the two parallel terminals when the brake pedal has been pressed down, ASSUMING THAT THE BRAKE HYDRAULICS PROVIDE ENOUGH PRESSURE TO ACTUATE THEM.
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Rifai.Ad
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Joined: December 24, 2019
Posts: 49
Location: Trollhattan, Sweden
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PostPosted: Today 6:38 am    Post subject: Re: 1971 Super Beetle brake light fault Reply with quote

Cusser wrote:
Disclaimer: You're in Europe, I don't know what European models have.

This is a USA diagram. You may or may not have third terminal 81a.
Image may have been reduced in size. Click image to view fullscreen.


The two switches on the master cylinder are essentially a redundancy. These are simple pressure/contact switches, and there should be continuity between the two parallel terminals when the brake pedal has been pressed down, ASSUMING THAT THE BRAKE HYDRAULICS PROVIDE ENOUGH PRESSURE TO ACTUATE THEM.


It didn't cross my mind to check for continuity between those two, I'll do so tomorrow! The brake pedal seemed stiff, but I'll make sure the brakes actually work too. Thanks a lot!
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cjsuner
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PostPosted: Today 8:36 am    Post subject: Re: 1971 Super Beetle brake light fault Reply with quote

One way to check if it is a wiring or switch problem is to unplug the connector from the switch on the master cylinder, and take a paperclip and use it as a jumper between 82a and 81 (with key on). If you get brake lights, it probably means that your switches are bad (common thing to fail). If you don't your problem is gonna be in the wiring somewhere.

You could test if it is your 82a (power) or 81 by running a jumper from some source of 12v power, and then touching the 81 terminal, esstinally doing the same trick with the paper clip as above, just using a different source of power. This will tell you if it is a power issue, or a signal wire (81) issue.
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