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Winston Weak, Wearies Worrier
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msinabottle
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Joined: September 20, 2005
Posts: 3492
Location: Denver Area, Colorado
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PostPosted: Thu Jun 19, 2014 4:10 pm    Post subject: Winston's Fixed--And I am an Incompetent Reply with quote

I get so tired of being stupid.

Having gone to such great lengths to track down the problem, Jim Blazer figured it out as quickly as he had after I brought Winston in the last time.

It was the same problem!

Somehow, in swapping out the coolant, I had jarred the injector connector on #4 Cylinder. The wires on that one were no more secured than they had been on #3, which had gotten jounced during the fuel line replacement. This one had gotten jounced during the coolant replacement, not afterwards, since all the other work came out of it having happened.

Jim proceeded on the vindicated notion that I am a moron and checked and secured the wires on the remaining two cylinders. I had replaced those connectors in November of 2006:

http://www.thesamba.com/vw/forum/viewtopic.php?p=1851058&highlight=injector+connector#1851058

and they only gave me trouble NOW after the fuel line replacement. The sins of the fathers... or in this case, our former selves. Winston is running and purring in his usual perfect manner, and seems to hold no grudges for being driven nearly 100 miles on three cylinders.

Why didn't I catch that?

Jim, quite kindly, told me it was obvious--the 'puffing' of the exhaust... He drove so much better than he had the last time he had a dead cylinder--if still not up to snuff--that I just didn't associate the two problems. I feel like such an idiot. Rightly.

So... $30 for the unneeded coolant sensor... I won't call the new connector a foolish expense, the old one was broken, nor will I call my $6.50 Oxygen Sensor wrench fitting a waste, I can use the tool. Note that I'm not calling the new oxygen sensor a foolish expense, because...

The oxygen sensor needed replaced!
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Both Larry and Jim said that amount of soot was fatal.

I brought the distributor cap and the sensor into Blazer in the event that a look at them might tell more trained minds than mine anything useful. Jim's remark was 'You had some trouble getting that out, didn't you? The new ones have anti-seize.' My response was, 'A bit... So did this one. It doesn't work.'

Shocked

Both Jim and Larry Blazer passed the removed distributor cap, the pits and carbon were only on the inner posts, and not profound, but Jim did tell me his thoughts on the EMF shields--he doesn't like them. He feels that they allow arcing over the connectors and poles inside the distributor cap, as do the later model caps with the black plastic shielding. He removes those on sight. I washed and scrubbed the removed cap and put it into the spares pile. I had brought my NGK BP6ET plugs in case they wanted to replace the plugs. They didn't want to. But...

After getting Winston running again, Jim did an exhaust test. Winston was running about 5x richer than he should have--the reason, I think, for my ghastly mileage in this last tank. He ended reopening the old test port aft of the sensor, which required a lot of force, and then came the adjustments. Larry told me I should think about bringing Winston in every 15,000 miles or so, things do just get out of adjustment.

I asked if anything seemed to be wrong with the cat, it doesn't seem to be plugged, and the running on three cylinders may have had something to do with it, possibly. The Marvel Mystery Oil I run in every tank may also have been a factor, but he's quite leaned out now. Possibly the shot oxygen sensor was the cause, possibly the symptom. The new one didn't go down all the way, but was quite snug in its threads, Jim said. I think my entire exhaust system is on the way out, what to do, what to do...

http://www.thesamba.com/vw/forum/viewtopic.php?t=471510

Shocked

The funds will have to accumulate, alas. I know where a lot of them went.

The Brothers Blazer for all that charged me $93.50 for the repairs and pre-emptive fixes and pronounced Winston quite roadworthy, which is a very great comfort. He certainly was his old, eager self all the way back home and back into his lair, from which my need to work on him in the open had exiled him. Back to the Job Site tomorrow.

So, thank you all very much, I hope you don't mind having wasted your wisdom on a proven, if relieved, idiot.

Shocked

Best!
_________________
'Winston,' '84 1.9 WBX Westy
Vanagon Poet Laureate: "I have suffered in
many ways, but never, never, never in silence."
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dobryan
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Joined: March 24, 2006
Posts: 16494
Location: Brookeville, MD
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PostPosted: Thu Jun 19, 2014 4:41 pm    Post subject: Reply with quote

Very Happy
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Dave O
'87 Westy w/ 2002 Subaru EJ25 and Peloquin TBD

"To travel hopefully is a better thing than to arrive." Robert Louis Stevenson

MD>Canada>AK>WA>OR>CA>AZ>UT>WY>SD
https://www.thesamba.com/vw/forum/viewtopic.php?t=620646

Building a bus for travel in Europe (euroBus)
https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

The Western Syncro build
https://www.thesamba.com/vw/forum/viewtopic.php?t=746794
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zipster48
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Joined: January 26, 2008
Posts: 18
Location: Fort Collins CO
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PostPosted: Thu Jun 19, 2014 7:48 pm    Post subject: Reply with quote

Way to go Rob, success! Don't beat yourself up too bad, many have in the same place before... Very Happy
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TequilaSunSet
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Joined: May 30, 2012
Posts: 2109
Location: Philippines
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PostPosted: Thu Jun 19, 2014 8:11 pm    Post subject: Reply with quote

You didn't quit... Very Happy
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Don't harsh my mellow...
1985 Hightower Vanagon 1.8T- Gone
1972 Panel Bus- Gone
1967 Bug- Gone
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1969/72/63 Sunroof Bug- Gone
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ServantOfElwood
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Joined: July 25, 2014
Posts: 200
Location: The Wet Side of WA
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PostPosted: Mon Sep 01, 2014 7:59 am    Post subject: Reply with quote

Applause Applause Applause !!
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https://www.thesamba.com/vw/forum/viewtopic.php?t=602180
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