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My rusty Super's repair and rebuild.
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Glenn73
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PostPosted: Wed Dec 31, 2014 5:11 pm    Post subject: Reply with quote

Well there has been no progress as of late due to snow and other critical project getting in the way.
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miller0358
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PostPosted: Wed Dec 31, 2014 9:59 pm    Post subject: restore Reply with quote

Nice job. Keep it up. Jeff
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Glenn73
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PostPosted: Wed Dec 09, 2015 1:14 pm    Post subject: Re: My rusty Super's repair and rebuild. Reply with quote

About to get back off my butt and back to work. Been a long while but its gotta get done.
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whobba
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PostPosted: Wed Dec 09, 2015 2:28 pm    Post subject: Re: My rusty Super's repair and rebuild. Reply with quote

this thread is the ultimate crescent rust attack. fu_kin' love it.
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PostPosted: Wed Dec 09, 2015 5:16 pm    Post subject: Re: My rusty Super's repair and rebuild. Reply with quote

Glenn73
Nice work!
Was the roof that bad? Or was it easier to go with a bigger chunk?

Very cool picture pre surgery picture.
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Glenn73
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PostPosted: Mon Jun 20, 2016 10:35 am    Post subject: Re: My rusty Super's repair and rebuild. Reply with quote

Well it had been kicked to the back burner again a while ago.

Life, it gets ya and then you can't do things you love. Gonna make and attempt to get the roof and rear all done by the end of the summer and maybe start hitting up the heater channels.
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Glenn73
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PostPosted: Sun Feb 12, 2017 9:44 pm    Post subject: Re: My rusty Super's repair and rebuild. Reply with quote

Well..... My plans to get more done were dashed as many other project got dumped in my lap. Here's to this year on getting back at it. I want my poor car back.
On another note my city decided the other day that I need to move the car off the driveway as I am in violation of city ordinance by having a non operating vehicle out in the open. Evil or Very Mad And this happened after it has been in and out of the same garage the whole time but I just a few months ago got new neighbors so most likely they reported it. Oh well I will get it sorted out and get back on it.
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Glenn73
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PostPosted: Thu Feb 15, 2018 6:30 pm    Post subject: Re: My rusty Super's repair and rebuild. Reply with quote

Well one thing led to another but I have dug the car back out to get going. And as to be expected the rust got worse where it was still exposed.
Good thing I have the replacements.
I have the roof solid again but will still need to smooth it all out. Both side windows fit snugly in place.
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Buggeee
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PostPosted: Thu Feb 15, 2018 6:45 pm    Post subject: Re: My rusty Super's repair and rebuild. Reply with quote

For the love of a beetle! A story of true romance. Its funny how these bugs earn a place in our hearts. The off road picture in the mountains explains the commitment. Good luck with the heater channels, that roof graft was amazing. Cool
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PostPosted: Thu Feb 15, 2018 10:26 pm    Post subject: Re: My rusty Super's repair and rebuild. Reply with quote

Buggeee wrote:
For the love of a beetle! A story of true romance. Its funny how these bugs earn a place in our hearts. The off road picture in the mountains explains the commitment. Good luck with the heater channels, that roof graft was amazing. Cool


WOW! In total agreement with Buggeee! That was a unique approach to welding the roof together. Most would opt to cut the two A pillars, midway in the windshield portion, then the B at the midpoint of the quarter window. But I do like your Tetris approach. Great work. That level of welding is where I hope to be in a few more decades.

Great job! I am a fan and will follow along!

Thank you for posting it up n here!
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alex857
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PostPosted: Thu Feb 15, 2018 11:47 pm    Post subject: Re: My rusty Super's repair and rebuild. Reply with quote

Hi, impressive work,
have you noticed that you will need a slightly smalller rear window (15.7 instead of 17.3 inches) from now on? Besides, the holes of the chrome strip on the sides will not line up, because the donor had them in a lower position. So you might want to weld up the old ones in the donor part and drill new ones before painting.
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Glenn73
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PostPosted: Fri Feb 16, 2018 8:09 am    Post subject: Re: My rusty Super's repair and rebuild. Reply with quote

I am aware I need a different rear window and I plan on taking the trim off. I will be putting the 73 grille back on and not the 67.
On a different note I have the sunroof portion of the donor still sitting around if anyone is interested.
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Glenn73
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PostPosted: Fri Jan 11, 2019 1:39 pm    Post subject: Re: My rusty Super's repair and rebuild. Reply with quote

Well getting back on it again. Got the door frames braced up and getting ready to chop out the remnants of the old heater channels. Surprisingly only one pan bolt did not come out. all the others were quite rusted in but they still played nicely. Got replacement wheel wells for the rear on the way as There is rust in the lower area and I did a somewhat poor job trying to get them lined up on both bodies. I have a new rear apron to put on but got the cheaper one and will transfer the exhaust cutouts over so they remain the correct size and shape. Will get more pictures on the way as well.
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PostPosted: Fri Jan 11, 2019 1:45 pm    Post subject: Re: My rusty Super's repair and rebuild. Reply with quote

Good to hear! Any recent progress pics to share?

Víctor
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PostPosted: Fri Jan 11, 2019 4:52 pm    Post subject: Re: My rusty Super's repair and rebuild. Reply with quote

I too would love to see recent pics.
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Glenn73
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PostPosted: Sat Jan 12, 2019 1:53 pm    Post subject: Re: My rusty Super's repair and rebuild. Reply with quote


Link

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Glenn73
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PostPosted: Tue Jan 15, 2019 1:09 pm    Post subject: Re: My rusty Super's repair and rebuild. Reply with quote

Started removing a lot of body seam sealer and found more rust hiding underneath. Looks like I need the outer ends of the cross members as well. I am also discovering how oddly layered the rear end of the heater channel are. I do now understand why most will not replace them themselves. Many seam welds to grind down and lots of spot welds to drill out.
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Buggeee
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PostPosted: Tue Jan 15, 2019 1:24 pm    Post subject: Re: My rusty Super's repair and rebuild. Reply with quote

You sure have your work set out for you here. From your pictures in the gallery there was nothing left to the driver's side at all! It is amazing that your floors are still there, and looking to be in good condition too.
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PostPosted: Tue Jan 15, 2019 2:34 pm    Post subject: Re: My rusty Super's repair and rebuild. Reply with quote

Good to see another guy saving a very rusty 1973 Super. Looking forward to watching the progress on this one!
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Glenn73
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PostPosted: Fri Feb 01, 2019 2:14 pm    Post subject: Re: My rusty Super's repair and rebuild. Reply with quote

Was able to get a bit more done recently. Finished removing the drivers side heater channel. It is a bit of a process and I can tell the originals get assembled in pieces due to how it is welded in place. I am also surprised at how my quarter panels are totally intact considering how bad the rest was right below them. Currently just trial fitting them to see where the body or eater channel need massaging to get them to fit perfectly. The front wheel wells are going to be easy to fix up. The rear where I screwed up aligning and welding are getting totally replaced as there is rust creeping out from behind the body mount as well.
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