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My Syncro 16 Reimo Hightop eTDI
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Steve M.
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PostPosted: Fri May 01, 2015 7:24 am    Post subject: Reply with quote

Curious to see how your going to mount the Recaros!
I just scored on an Ergomed for the Driver-Me!
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narendra.vw
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PostPosted: Fri May 01, 2015 7:43 am    Post subject: Reply with quote

luVWagn wrote:
Old leaky turbo from previous picture is now replaced, using Tony's very nice custom mount set-up:
Image may have been reduced in size. Click image to view fullscreen.

Nice & cleanly done up 'Engine mounting bracket'. Also looks strong. Good to see you retaining the OE mounts. Right side mount?
Try to give some protection to the Turbo valve & it’s pipe.
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luVWagn
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PostPosted: Fri May 01, 2015 9:18 pm    Post subject: Reply with quote

Narendra, have a skid plate...

Broke down. Filled up with diesel (yes it was diesel), died 5 mins later. Wouldn't start, dash claims service oil, checked oil level, little low, topped up, no go. Finally started, ran 30-sec, stalled out again. Waiting for AAA
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'91 Syncro 16 Reimo Hightop Conversion, eTDI
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narendra.vw
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PostPosted: Sat May 02, 2015 12:15 am    Post subject: Reply with quote

luVWagn wrote:
Narendra, have a skid plate...
Broke down. Filled up with diesel (yes it was diesel), died 5 mins later. Wouldn't start, dash claims service oil, checked oil level, little low, topped up, no go. Finally started, ran 30-sec, stalled out again. Waiting for AAA


-OK. I didn't knew it.

-I have a scary feeling about your engine(main bearing & connecting bearing).
Was your engine consuming Oil? How much?
500 ml/1000km is acceptable.
Hope, you get out of this with a minimum work. Good luck.
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lloydy
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PostPosted: Sat May 02, 2015 1:31 am    Post subject: Reply with quote

You seem to be a bit unlucky with that engine! Have you plugged it in for any fault codes?
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luVWagn
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PostPosted: Sat May 02, 2015 5:04 pm    Post subject: Reply with quote

lloydy wrote:
You seem to be a bit unlucky with that engine! Have you plugged it in for any fault codes?

This is new engine now Wink
Turned out to be some power relay with bad crimps causing the ecu to freak out... Fixed!
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big swifty
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PostPosted: Sat May 02, 2015 5:38 pm    Post subject: Reply with quote

Man. Those seats are sick!
Happy Birthday
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HBB
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PostPosted: Sat May 02, 2015 10:01 pm    Post subject: Reply with quote

luVWagn wrote:
lloydy wrote:
You seem to be a bit unlucky with that engine! Have you plugged it in for any fault codes?

This is new engine now Wink
Turned out to be some power relay with bad crimps causing the ecu to freak out... Fixed!


Make sure your engine wiring harness is fused. You don't want your electrical problems melting your wiring.
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luVWagn
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PostPosted: Sun May 03, 2015 8:36 am    Post subject: Reply with quote

Steve M. wrote:
Curious to see how your going to mount the Recaros!
I just scored on an Ergomed for the Driver-Me!

I have the GW recar mounting bracket kit. Not on their site? Had to phone order it. But its not working out perfectly, as I posted in the recaro thread:
http://www.thesamba.com/vw/forum/viewtopic.php?p=7651665#7651665
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TequilaSunSet
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PostPosted: Wed Sep 14, 2016 4:28 pm    Post subject: Re: My Syncro 16 Reimo Hightop eTDI Reply with quote

I know you are still alive... lurker Razz
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PostPosted: Wed Sep 14, 2016 8:24 pm    Post subject: Re: My Syncro 16 Reimo Hightop eTDI Reply with quote

I'd read your thread before and just ready it again from start to finish due to Tequila Sunsets bump.

Beautiful Syncro. I'm hoping everything worked out and your van got a little more reliable as kinks were worked out! Let us know what's up!
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luVWagn
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PostPosted: Sun Mar 12, 2017 7:01 pm    Post subject: Re: My Syncro 16 Reimo Hightop eTDI Reply with quote

TequilaSunSet wrote:
I know you are still alive... lurker Razz

I haven't been lurking, been partaking in the Facebook group because the user experience is better than this site, it is more "snackable" in terms of content, and because I haven't had much to say about my van in ages due to it being completely and utterly broken. More to come, we are just finishing a full rustoration on it, and i'll take some time to update this thread old friend! Smile
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Steve M.
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PostPosted: Sun Mar 12, 2017 7:31 pm    Post subject: Re: My Syncro 16 Reimo Hightop eTDI Reply with quote

Post a link to the Facebook site! Please!
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luVWagn
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PostPosted: Sat Apr 29, 2017 9:47 am    Post subject: Re: My Syncro 16 Reimo Hightop eTDI Reply with quote

So, long time no post.

Image may have been reduced in size. Click image to view fullscreen.

After replacing the engine with new AHU block, fixing transmission and adding a decoupler and transmission cooler, and fixing a blown-off turbo hose, and various other tweaky bits, the van was running reasonably well.
Had some issues with my snorkle not draining water and filling the air-box up so that the cylindrical filter became a nice sponge Shocked And then, the BIG issue... Driving southbound, I-5, 65mph, and WHAM!

My fiberglass roof decided to seperate from the van - or at least, the outer shell of the roof did that Brick wall Needless to say it was a rather stressful experience, and amazing that nobody was hurt and no vehicle damage (other than my own). The awning careened down the highway like a missile, bits of outer shell everywhere, roof vent shattered, dog in a panic, wife in shock (and hating the van even more than ever)...

Image may have been reduced in size. Click image to view fullscreen.

All attempts to find a matching high-top in order to repair with and not lose all of the internal custom upper cabinets was a bust. This particular Reimo top was ultra-rare. Decided to try and get a different Reimo top as part of a group-buy coming in from Germany. Had the van shipped over to VanLab and Mike Shaffer (PurplePeopleEater), as he is a high-top installation specialist and all around capable guy. This was in ~May of 2016.

Unfortunately, the high-top importation process was incredibly delayed, and after 6+ months, the tops were still not in California yet. Also during this time, my wife and I became expecting parents, and it occurred to me that the ideal "couple travel van" with high-top and storage was now not going to be as suitable for a growing family. Change of plans!

Decided to go with a Westy top installation instead. Since the windows and interior had to come out due to welding and rust repairs while doing the roof-skin transplant, we decided to go whole-hog and sand-blast the entire van and paint it. Here it is with the top test-fitted this winter.

Image may have been reduced in size. Click image to view fullscreen.

Next installment, the rust removal and body work, paint-prep, van-in-primer, etc. Stay tuned Smile
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Steve M.
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PostPosted: Sat Apr 29, 2017 3:50 pm    Post subject: Re: My Syncro 16 Reimo Hightop eTDI Reply with quote

I don't think any combination of verbs, adjectives and nouns could even come close to what I'm thinking of after reading this post!
Brick wall Brick wall Brick wall
Reimo lost me as a customer after dealing with the delays of their production department. I think they do need to replace the management in regards to production.
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r39o
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PostPosted: Sun Apr 30, 2017 10:51 am    Post subject: Re: My Syncro 16 Reimo Hightop eTDI Reply with quote

Top blew off! OMG, that is a nightmare grade experience.

The van is a great kid mobile though no matter what. All these years later my kids still like ours (my wife is a different story - she likes expensive new quiet cars.) So make it the best van you can, the memories (good and bad) will be priceless. That is the reason I am again in the process of making ours better.
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luVWagn
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PostPosted: Sun Apr 30, 2017 5:12 pm    Post subject: Re: My Syncro 16 Reimo Hightop eTDI Reply with quote

Steve M. wrote:
I don't think any combination of verbs, adjectives and nouns could even come close to what I'm thinking of after reading this post!
Brick wall Brick wall Brick wall
Reimo lost me as a customer after dealing with the delays of their production department. I think they do need to replace the management in regards to production.

Thanks Steve - i'd like to think I exhausted my vocabulary at the time, but in reality I was in complete shock. The State Troopers and clean-up crew kept my grounded, especially when they noticed my expired tabs and DIDN'T give me a ticket! Surprised

r39o wrote:
Top blew off! OMG, that is a nightmare grade experience.

The van is a great kid mobile though no matter what. All these years later my kids still like ours (my wife is a different story - she likes expensive new quiet cars.) So make it the best van you can, the memories (good and bad) will be priceless. That is the reason I am again in the process of making ours better.

Agree completely, I'm in money-pit mode now trying to take advantage of the down time and full rust+paint reno to completely customize and finalize many aspects of what has been an ongoing build. The only expense spared so far is NOT putting in A/C, which I'll probably regret in the summers with a baby, but can look at putting one in next summer if necessary.
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Steve M.
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PostPosted: Sun Apr 30, 2017 8:16 pm    Post subject: Re: My Syncro 16 Reimo Hightop eTDI Reply with quote

Do you still have the insulation shell?
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luVWagn
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PostPosted: Mon May 01, 2017 10:25 pm    Post subject: Re: My Syncro 16 Reimo Hightop eTDI Reply with quote

Steve M. wrote:
Do you still have the insulation shell?

Yes, i still have the inner shell and all of the upper cabinetry. re-using the lower cabinetry. Interested? The inner shell is in Kennewick WA, and the upper cabinetry is in Carnation WA.
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luVWagn
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PostPosted: Sun Jan 20, 2019 7:12 pm    Post subject: Re: My Syncro 16 Reimo Hightop eTDI Reply with quote

So, time for an unfortunate update. This van has been cursed - not only did the high-top fall apart on me at highways speeds, and I struggled with the eTDI and VNT conversion on this AHU engine, and the transmission broke 3/4 slider and got fully rebuilt. And then... just when it was finally starting to get fairly reliable and drive-able, THIS happened:

Image may have been reduced in size. Click image to view fullscreen.


Luckily, i only received a broken wrist and whiplash in the accident, and my dog fully recovered from her fractured skull and stitches. Shocked

So, after receiving a decent insurance settlement from the at-fault insurance company, i sold off the entire wreck (drive-train, engine, body) for a goodly sum, and am now building a double-door 2WD van into a pre-runner. Will start a separate build thread on that.

Not my 1st pre-runner - I had an earlier build thread here: https://www.thesamba.com/vw/forum/viewtopic.php?t=538721&highlight=building+prerunner. That was the van I should've kept and never sold off, as it was perfectly fine. I let Syncro 16 hightop lust get to me Confused
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