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Glenn Mr. 010
Joined: December 25, 2001 Posts: 76911 Location: Sneaking up behind you
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Posted: Mon Dec 22, 2014 3:13 pm Post subject: |
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This is my 25 year old Berg pulley.
_________________ Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
Member #1009
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fes Samba Member
Joined: January 26, 2011 Posts: 999 Location: Prince Edward Island
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Posted: Mon Dec 22, 2014 3:13 pm Post subject: |
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aeromech wrote: |
I hate to admit this but the last one I bought for a customer was an EMPI. At $40 it was something I felt they could afford. Other customers of mine in the past have received more expensive pulleys. Companies like BMD Pulleys come to mind.
http://www.bmdpulleys.com/
I believe I've purchased them from SCAT as well. |
Yeah i was sizing up the Scat as well, They sell on Cip1.ca for about $52 bucks..thanks for the help |
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busdaddy Samba Member
Joined: February 12, 2004 Posts: 51128 Location: Surrey B.C. Canada, but thinking of Ukraine
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Posted: Mon Dec 22, 2014 3:15 pm Post subject: |
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I use a cheapo degree pulley I picked up at a swap years ago, slip it on and set it to 0 then carefully slip it off and slip on the stock pulley without turning the engine, mark stock pully appropriately, repeat as necessary for 7.5 or 28 BTDC, reinstall bolt in stock pulley and put cheapo pulley back on shelf, done. _________________ Rust NEVER sleeps and stock never goes out of style.
Please don't PM technical questions, ask your problem in public so everyone can play along. If you think it's too stupid post it here
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Слава Україні! |
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babysnakes Samba Member
Joined: August 19, 2008 Posts: 7106
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Posted: Mon Dec 22, 2014 3:17 pm Post subject: |
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I have printed and used the ring Glenn posted in the past. It works well and the size is about right. If you do not want to remove your pulley, find the center of the print and using a few bits of clear tape, jockey it into position. Take your time and get it right. Measure (check) twice, mark (cut) once. |
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aeromech Samba Member
Joined: January 24, 2006 Posts: 16961 Location: San Diego, California
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Posted: Mon Dec 22, 2014 3:18 pm Post subject: |
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Glenn wrote: |
This is my 25 year old Berg pulley.
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The gold standard _________________ Lead Mechanic: San Diego Air and Space Museum
Licensed Airframe and Powerplant Mechanic
Licensed Pilot (Single engine Land)
Boeing 727,737-200-300-400,757,767
Airbus A319,320,321
DC9/MD80
BAe146
Fokker F28/F100
VW type 1 1962,63,65,69,72
VW Type 2 1971 (3 ea.) 1978, 1969
VW Jetta
VW Passat
Capable of leaping tall buildings in a single bound |
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Glenn Mr. 010
Joined: December 25, 2001 Posts: 76911 Location: Sneaking up behind you
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Posted: Mon Dec 22, 2014 3:21 pm Post subject: |
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aeromech wrote: |
Glenn wrote: |
This is my 25 year old Berg pulley.
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The gold standard |
Looks silver to me
The Berg is maybe 3x the cost of the cheap ones, but it lasts 10x longer. So which is the better deal? _________________ Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
Member #1009
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aeromech Samba Member
Joined: January 24, 2006 Posts: 16961 Location: San Diego, California
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Posted: Mon Dec 22, 2014 3:26 pm Post subject: |
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So which is the better deal?
If I bought one now it would be 40 years too late. _________________ Lead Mechanic: San Diego Air and Space Museum
Licensed Airframe and Powerplant Mechanic
Licensed Pilot (Single engine Land)
Boeing 727,737-200-300-400,757,767
Airbus A319,320,321
DC9/MD80
BAe146
Fokker F28/F100
VW type 1 1962,63,65,69,72
VW Type 2 1971 (3 ea.) 1978, 1969
VW Jetta
VW Passat
Capable of leaping tall buildings in a single bound |
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Wildthings Samba Member
Joined: March 13, 2005 Posts: 50338
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Posted: Mon Dec 22, 2014 3:30 pm Post subject: |
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Buy a degree pulley and upgrade to the heavier style to get the get extra benefits. Kill two birds with one stone and be done with it. Etched is better than a stick on label.
Swapping out the pulley may take longer than 45 seconds, but it shouldn't take longer than 15 minutes.
Or using your old stock 7" diameter pulley you can make a mark 1 3/4" over from TDC for 28°.
Last edited by Wildthings on Mon Dec 22, 2014 3:34 pm; edited 1 time in total |
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fes Samba Member
Joined: January 26, 2011 Posts: 999 Location: Prince Edward Island
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Posted: Mon Dec 22, 2014 3:30 pm Post subject: |
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For the most part some excellent input.. so I'm thinking as follows...
Get a good quality degree pulley
Print off method..
Bus daddy's trick is quite smart, but if I'm gonna pull the pulley off, I might as well replace it..
Leave it alone and do what i've been doing for 20yrs with white out and do measure for the 28 degree mark |
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fes Samba Member
Joined: January 26, 2011 Posts: 999 Location: Prince Edward Island
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Posted: Mon Dec 22, 2014 3:33 pm Post subject: |
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Wildthings wrote: |
Buy a degree pulley and upgrade to the heavier style to get the get extra benefits. Kill two birds with one stone and be done with it.
Or using your old stock 7" diameter pulley you can make a mark 1 3/4" over from TDC for 28°. |
I was going to ask about those 5.5lb or so pulleys..would it make any difference on a relatively stock 1600? |
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Wildthings Samba Member
Joined: March 13, 2005 Posts: 50338
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Posted: Mon Dec 22, 2014 3:38 pm Post subject: |
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fes wrote: |
Wildthings wrote: |
Buy a degree pulley and upgrade to the heavier style to get the get extra benefits. Kill two birds with one stone and be done with it.
Or using your old stock 7" diameter pulley you can make a mark 1 3/4" over from TDC for 28°. |
I was going to ask about those 5.5lb or so pulleys..would it make any difference on a relatively stock 1600? |
I bought one and am happy with it as far as the weight, it did seem to smooth the engine out a bit. The one I bought was an EMPI with a glued on scale, which started coming off in about a year so had to be reattached, that part sucked.
Sadly EMPI once again lives up to its reputation. |
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fes Samba Member
Joined: January 26, 2011 Posts: 999 Location: Prince Edward Island
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Posted: Mon Dec 22, 2014 3:40 pm Post subject: |
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i guess the work with a stock belt? |
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SGKent Samba Member
Joined: October 30, 2007 Posts: 41031 Location: Citrus Heights CA (Near Sacramento)
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Posted: Mon Dec 22, 2014 3:58 pm Post subject: |
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what you don't want is what is called a "Power pulley." That is a dune buggy pulley designed for a light rail where the fan speed is reduced to save HP.
A SCAT one will be fine. So will Gene Berg. Even an Empi one will be better than nothing. As to finding top dead center. There are many ways. On a Type 1 engine the plug is so close to straight up that you can use a long screwdriver and rock the engine forward and backwards until it starts to move and watch the puller as TDC will be in between. If you want perfection and have a dial indicator and magnetic base you can drill a small indent in the middle of the screwdriver plastic handle to set the dial indicator into then go either .020" or .050" drop in each direction and mark the middle.
As to paper degree wheels. Change the % of the image in your print settings. If your print driver doesn't have that, open it in Paint or a photo editor and change it there. _________________ “Most people don’t know what they’re doing, and a lot of them are really good at it.” - George Carlin
Last edited by SGKent on Mon Dec 22, 2014 4:45 pm; edited 1 time in total |
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aeromech Samba Member
Joined: January 24, 2006 Posts: 16961 Location: San Diego, California
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Posted: Mon Dec 22, 2014 4:13 pm Post subject: |
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The thing about measuring over 1 3/4 inches is that I can see a person missing the spot by a few degrees. Setting your timing too far advanced by accident would be bad. Why cheap out and risk it? _________________ Lead Mechanic: San Diego Air and Space Museum
Licensed Airframe and Powerplant Mechanic
Licensed Pilot (Single engine Land)
Boeing 727,737-200-300-400,757,767
Airbus A319,320,321
DC9/MD80
BAe146
Fokker F28/F100
VW type 1 1962,63,65,69,72
VW Type 2 1971 (3 ea.) 1978, 1969
VW Jetta
VW Passat
Capable of leaping tall buildings in a single bound |
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wcfvw69 Samba Purist
Joined: June 10, 2004 Posts: 13389 Location: Arizona
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Posted: Mon Dec 22, 2014 4:34 pm Post subject: |
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I've never liked the look of the degree'd pulley's unless it's a non-stock engine. I prefer the stock pulleys. '
What i've done is print off the degree wheel. I then cut just the portion I need and quickly tape just the one small part that goes from 0 to 32BTDC and tape it to the original pulley that's on the car. Make sure it's line up right and the use the small file to make 28 and 32 degrees. Takes minutes and is accurate. _________________ Contact me at [email protected]
Follow me on instagram @sparxwerksllc
Decades of VW and VW parts restoration experience.
The Samba member since 2004.
**Now rebuilding throttle bodies for VW's and Porsche's**
**Restored German Bosch distributors for sale or I can restore yours**
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**Restored Porsche fuel pumps or I can restore yours**
**Restored Porsche distributors or I can restore yours** |
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fes Samba Member
Joined: January 26, 2011 Posts: 999 Location: Prince Edward Island
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Posted: Mon Dec 22, 2014 4:51 pm Post subject: |
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wcfvw69 wrote: |
I've never liked the look of the degree'd pulley's unless it's a non-stock engine. I prefer the stock pulleys. '
What i've done is print off the degree wheel. I then cut just the portion I need and quickly tape just the one small part that goes from 0 to 32BTDC and tape it to the original pulley that's on the car. Make sure it's line up right and the use the small file to make 28 and 32 degrees. Takes minutes and is accurate. |
I too have always liked the stock pulley unless it was on a baja or something..that being said I'm starting to visualize the red numbered Scat that will accent my red shroud and gold block nicely..typical me..gone from doing a cheap easy bolt on (or glue-on) to throwing the bank at it..I've always wanted Gene's stuff , but it's pretty pricey for duties to Canada and shipping to the other side of the continent |
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Tom Powell Samba Member
Joined: December 01, 2005 Posts: 4855 Location: Kaneohe
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Posted: Mon Dec 22, 2014 4:53 pm Post subject: |
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Glenn wrote: |
This is my 25 year old Berg pulley.
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I looked at that photo and the first thing I saw was the notch for the woodruff key was 180 degrees out.
and then ...
Aloha
tp |
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airschooled Air-Schooled
Joined: April 04, 2012 Posts: 12721 Location: on a bike ride somewhere
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Posted: Mon Dec 22, 2014 5:06 pm Post subject: |
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Tom you could rotate it but then the watermark would be upside down
One thing I didn't see mentioned was the weight of the pulley. Along with the stock weight flywheel matching a stock-weight crank, the correct weighted pulley is equally important. Managing crank flex and harmonic vibration are important to engine longevity. I would not recommend one of the "lightened" pulleys for this reason. Berg makes stock and heavier pulleys, but I'm sure they did tests to see what engine/RPM combo needs which weight.
Robbie _________________ Learn how your vintage VW works. And why it doesn't!
One-on-one tech help for your Volkswagen:
www.airschooled.com |
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fes Samba Member
Joined: January 26, 2011 Posts: 999 Location: Prince Edward Island
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Posted: Mon Dec 22, 2014 5:13 pm Post subject: |
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asiab3 wrote: |
Tom you could rotate it but then the watermark would be upside down
One thing I didn't see mentioned was the weight of the pulley. Along with the stock weight flywheel matching a stock-weight crank, the correct weighted pulley is equally important. Managing crank flex and harmonic vibration are important to engine longevity. I would not recommend one of the "lightened" pulleys for this reason. Berg makes stock and heavier pulleys, but I'm sure they did tests to see what engine/RPM combo needs which weight.
Robbie |
I have always thought of this as well..I'm no engineer and i dont want to mess around with VW design. But it seems with a decent degree pulley I should be fine without problems |
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jakokombi Samba Member
Joined: August 15, 2010 Posts: 777 Location: Milwaukee
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Posted: Mon Dec 22, 2014 7:30 pm Post subject: |
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Funny, I have that same Berg pulley and it's that same weird color. _________________ 70 Sunroof Kombi
69 Tin Top
73 Thing
72 Baja |
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