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1959 Dove Blue Kombi rebuild
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brettsvw
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Joined: November 22, 2007
Posts: 2145
Location: Florida
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PostPosted: Sat Aug 15, 2015 11:31 am    Post subject: Reply with quote
Heater y-pipe is a little thin where pipe protrudes up thru cargo floor.
I did this repair back in Jan.

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_________________
.







My 59 kombi build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=635003&highlight=

My buggy build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=558601&highlight=

http://www.thesamba.com/vw/forum/viewtopic.php?t=289807

Last edited by brettsvw on Sat Aug 15, 2015 3:55 pm; edited 2 times in total
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brettsvw
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Joined: November 22, 2007
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PostPosted: Sat Aug 15, 2015 11:46 am    Post subject: Reply with quote
This is was behind the cut up dash.

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Replacement dash set in place, what a difference.

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Blasted and epoxy primed.

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_________________
.







My 59 kombi build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=635003&highlight=

My buggy build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=558601&highlight=

http://www.thesamba.com/vw/forum/viewtopic.php?t=289807

Last edited by brettsvw on Sun Aug 16, 2015 4:56 am; edited 2 times in total
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brettsvw
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Joined: November 22, 2007
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Location: Florida
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PostPosted: Sat Aug 15, 2015 2:10 pm    Post subject: Reply with quote
Stripped paint on left side.

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My 59 kombi build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=635003&highlight=

My buggy build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=558601&highlight=

http://www.thesamba.com/vw/forum/viewtopic.php?t=289807
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brettsvw
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Joined: November 22, 2007
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Location: Florida
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PostPosted: Sat Aug 15, 2015 2:59 pm    Post subject: Reply with quote
stripped and epoxy primed bottom of floor before welding in place.

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_________________
.







My 59 kombi build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=635003&highlight=

My buggy build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=558601&highlight=

http://www.thesamba.com/vw/forum/viewtopic.php?t=289807
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brettsvw
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Joined: November 22, 2007
Posts: 2145
Location: Florida
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PostPosted: Sat Aug 15, 2015 3:21 pm    Post subject: Reply with quote
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Lower outer valance spot welded on.

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_________________
.







My 59 kombi build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=635003&highlight=

My buggy build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=558601&highlight=

http://www.thesamba.com/vw/forum/viewtopic.php?t=289807

Last edited by brettsvw on Sat Aug 15, 2015 3:52 pm; edited 1 time in total
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brettsvw
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Joined: November 22, 2007
Posts: 2145
Location: Florida
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PostPosted: Sat Aug 15, 2015 3:28 pm    Post subject: Reply with quote
Stripped to bare metal and epoxy primed cab floor and front before welding lower nose.

Headlight support could have been replace, The repair is solid and will not be seen once nose is welded. From bottom and inside cab headlight support is clean.

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_________________
.







My 59 kombi build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=635003&highlight=

My buggy build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=558601&highlight=

http://www.thesamba.com/vw/forum/viewtopic.php?t=289807
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brettsvw
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Joined: November 22, 2007
Posts: 2145
Location: Florida
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PostPosted: Sat Aug 15, 2015 4:15 pm    Post subject: Reply with quote
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Slow relentless process of grinding.

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_________________
.







My 59 kombi build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=635003&highlight=

My buggy build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=558601&highlight=

http://www.thesamba.com/vw/forum/viewtopic.php?t=289807
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Touch Nicks Thing
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Joined: May 21, 2003
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Location: Alexandria, VA
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PostPosted: Sat Aug 15, 2015 4:21 pm    Post subject: Reply with quote
Damn dude, mega props for all the work you've done!
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brettsvw
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Joined: November 22, 2007
Posts: 2145
Location: Florida
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PostPosted: Sat Aug 15, 2015 4:40 pm    Post subject: Reply with quote
Powder coated frames.
My plans in the future after I drive the bus for a year or two is to match paint the upper portion of the bus to the frames.

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Powder coater engine tins.

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This is our table at the moment waiting for the bus.

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_________________
.







My 59 kombi build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=635003&highlight=

My buggy build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=558601&highlight=

http://www.thesamba.com/vw/forum/viewtopic.php?t=289807

Last edited by brettsvw on Sun Aug 30, 2015 1:35 pm; edited 1 time in total
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brettsvw
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Joined: November 22, 2007
Posts: 2145
Location: Florida
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PostPosted: Sat Aug 15, 2015 4:57 pm    Post subject: Reply with quote
Left corner and tray are in great condition.


right lower corner, pillar, battery tray, and splash guard need replacing.

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_________________
.







My 59 kombi build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=635003&highlight=

My buggy build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=558601&highlight=

http://www.thesamba.com/vw/forum/viewtopic.php?t=289807
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2Pack
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Joined: September 20, 2005
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Location: Virginia
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PostPosted: Sat Aug 15, 2015 5:00 pm    Post subject: Reply with quote
Touch Nicks Thing wrote:
Damn dude, mega props for all the work you've done!

x2 Awesome job
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brettsvw
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Joined: November 22, 2007
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Location: Florida
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PostPosted: Sat Aug 15, 2015 5:08 pm    Post subject: Reply with quote
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Middle brake light engine lid is not correct as also the pressed bumpers, I like them so that's what this bus is getting.

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Paint stripping did not go so well on the rightside.

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_________________
.







My 59 kombi build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=635003&highlight=

My buggy build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=558601&highlight=

http://www.thesamba.com/vw/forum/viewtopic.php?t=289807
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mandraks
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Joined: November 28, 2004
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Location: Lawrenceville, Ga
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PostPosted: Sun Aug 16, 2015 11:53 am    Post subject: Reply with quote
brettsvw wrote:

Middle brake light engine lid is not correct as also the pressed bumpers, I like them so that's what this bus is getting.


i am with you on the brakelight and bumpers
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Uli

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'53 3-Fold Oval, L35 Metallic Blue, looking for a narrow hatch panel
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brettsvw
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Joined: November 22, 2007
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Location: Florida
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PostPosted: Wed Aug 26, 2015 5:53 pm    Post subject: Reply with quote
I am keeping the original beam with plans to rebuild for future use.

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For now I will be using a 68 bay beam I narrowed 4in. and added adjusters.

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I was able to keep the stock torsion arm bearings.

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Stripped cleaned and epoxy primed.

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I will be removing the stock spindles and installing 3.5in dropped spindles.

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_________________
.







My 59 kombi build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=635003&highlight=

My buggy build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=558601&highlight=

http://www.thesamba.com/vw/forum/viewtopic.php?t=289807
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brettsvw
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Joined: November 22, 2007
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Location: Florida
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PostPosted: Wed Aug 26, 2015 6:06 pm    Post subject: Reply with quote
My next project. Matt Miller grey seat cover.

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_________________
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My 59 kombi build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=635003&highlight=

My buggy build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=558601&highlight=

http://www.thesamba.com/vw/forum/viewtopic.php?t=289807
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zuggbug
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Joined: June 17, 2008
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PostPosted: Wed Aug 26, 2015 7:33 pm    Post subject: Reply with quote
Great work Brett
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dockmaster Premium Member
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PostPosted: Sun Aug 30, 2015 3:55 pm    Post subject: Reply with quote
Very very nice! So fresh and so clean!!
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brettsvw
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Joined: November 22, 2007
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Location: Florida
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PostPosted: Sat Sep 26, 2015 1:49 pm    Post subject: Reply with quote
Thanks Pete (Lumber-Baron) for the springs. It doesn't get any better than free plus free shipping.

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Closer pic of rusted thru spring and spring from Lumber-Baron.

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Seat back spring had one spring rusted thru.

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Spring replace with Osfo applied.

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Ready for covers.

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Seat covered made by Matt Miller and Supplied by Corey (Blackdog19999).

These came out very nice.

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_________________
.







My 59 kombi build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=635003&highlight=

My buggy build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=558601&highlight=

http://www.thesamba.com/vw/forum/viewtopic.php?t=289807
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jjjjack
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Joined: August 08, 2005
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PostPosted: Sat Sep 26, 2015 1:59 pm    Post subject: Reply with quote
VERY nice!
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nice dad
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Joined: July 25, 2013
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PostPosted: Sat Sep 26, 2015 2:35 pm    Post subject: Reply with quote
First off congrats on the killer find and second off awesome job brother! By now I imagine Gerson has a really nice boat.
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