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Robw_z Samba Member
Joined: April 28, 2007 Posts: 983
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Posted: Wed May 25, 2016 9:47 pm Post subject: Lightweight material for cabinet building? |
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VW/Westfalia used wood from some South African tree for their camper cabinets because it's light weight. Hard to get at Home Depot
What wood is recommended for cabinet building? What is the "aluminum" of wood? Thanks for any input.
-Rob |
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Ollie W Samba Member
Joined: May 20, 2004 Posts: 798 Location: Portland, OR
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Posted: Wed May 25, 2016 9:53 pm Post subject: Re: Light weight material for cabinet building? |
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I used this stuff for yachts and airplane cabinetry.
http://www.plyveneer.com/plycorr.html |
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rmcd Samba Member
Joined: October 29, 2010 Posts: 1348 Location: PNW - its a dry rain.
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Posted: Wed May 25, 2016 10:02 pm Post subject: Re: Light weight material for cabinet building? |
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Do you buy plain sheets with exposed edges and then band them with solid wood to the finish piece size? Or do you buy the finished sizes with finished edge treatments and laminates directly from the mfr? Their website isn't clear.
Any place in Portland that resells or do you take delivery from the mfr in Eugene? Thanks. _________________ VW LT40 build. Like a Vanagon but 30% larger in every direction and 40% slower even in metric.
https://www.thesamba.com/vw/forum/viewtopic.php?t=749359&highlight= |
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Ollie W Samba Member
Joined: May 20, 2004 Posts: 798 Location: Portland, OR
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Posted: Wed May 25, 2016 10:55 pm Post subject: Re: Light weight material for cabinet building? |
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I used to get it from a wholesaler when I had commercial accounts. You could try Crosscut Lumber or Disdero? Shoot, that was 15 years ago, you might be able to get it on Amazon now?
As far as using it, I always cut it as a panel and edged it with solid wood. |
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Steve M. Samba Member
Joined: July 30, 2013 Posts: 6829 Location: Fort Lauderdale, Fl.
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Posted: Thu May 26, 2016 11:50 am Post subject: Re: Light weight material for cabinet building? |
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somebody had thrown out a piece of really lightweight plywood at my warehouse and I asked the woodworker there what it was and he called it "light ply".
google searched the word and got these results:
https://www.google.com/#q=light+plywood |
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Howesight Samba Member
Joined: July 02, 2008 Posts: 3274 Location: Vancouver, B.C.
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Posted: Thu May 26, 2016 11:58 am Post subject: Re: Light weight material for cabinet building? |
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Rob: Try your local supplier of materials for the cabinet-building industry. Google "formica" and the name of your town or the closest larger town. Here in BC, a Canadian chain called "P.J. White Hardwoods Ltd." is the place to go. Home Depot will not likely have what you are looking for. _________________ '86 Syncro Westy SVX |
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buildyourown Samba Member
Joined: March 01, 2009 Posts: 1668 Location: Seattle
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Posted: Thu May 26, 2016 12:13 pm Post subject: Re: Light weight material for cabinet building? |
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Marine okoume plywood is about the lightest thing you can find. Its pretty spendy, but its also pretty strong so you can get away with using thinner which makes it even lighter.
I used it on a truck bed buildout and it ended up very light and waterproof. |
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Tom Powell Samba Member
Joined: December 01, 2005 Posts: 4855 Location: Kaneohe
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Love My Westy Samba Member
Joined: August 08, 2007 Posts: 1837
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Posted: Thu May 26, 2016 1:01 pm Post subject: Re: Lightweight material for cabinet building? |
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Think about a way to use 1/4" Luan Plywood. It's way strong. My 18 year old FourWheel Camper uses that for sliding doors on the 1/2" lightweight plywood cabinets. I'd think that using a 3/4 x 3/4 strip of fir in the corners you could use the Luan plywood to make a pretty strong cabinet if you screwed and glued it together. It's available at Lowes or Home Depot. |
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bjrogers86auto Samba Member
Joined: March 26, 2009 Posts: 1375 Location: Halifax, N.S.
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Posted: Thu May 26, 2016 1:14 pm Post subject: Re: Lightweight material for cabinet building? |
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There are building techniques for lightweight cabinet construction. One I used for a Chuck box called "skin and bones" keeps things very light using standard materials.
Brian _________________ 86 Vanagon GL Westfalia 2.1
18 Nissan Frontier Pro 4X
19 Honda Civic Hatchback
A little rudeness and disrespect can elevate a meaningless interaction to a battle of wills and add drama to an otherwise dull day. Calvin and Hobbes. |
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Merian Samba Member
Joined: January 04, 2014 Posts: 5212 Location: Orygun
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Posted: Thu May 26, 2016 1:25 pm Post subject: Re: Lightweight material for cabinet building? |
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you want to use hexcell, which is what is used for the partitions (think bathroom bulkhead) ini passenger aircraft
Aircraft spruce or use google
I have a panel from a friend at Boing Boing and it is very light
you can do some dumpster diving at selected locations to get it cheap _________________ .... |
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kalavinka Samba Member
Joined: May 06, 2013 Posts: 12
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Posted: Thu May 26, 2016 1:36 pm Post subject: Re: Lightweight material for cabinet building? |
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For the best off the shelf option I would recommend Baltic Birch Plywood also called Russian Ply by some suppliers. It comes in 5'x5' sheets and thicknesses are metric but pretty close to 1/8", 3/8", 1/4" etc...
This is a display cabinet I made several years ago using flight case hardware and I think 1/8" Baltic Birch Ply. It was tough! About 5' in height and width.
Hope this helps.
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geodude Samba Member
Joined: May 24, 2012 Posts: 372 Location: Sacramento
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Merian Samba Member
Joined: January 04, 2014 Posts: 5212 Location: Orygun
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Posted: Thu May 26, 2016 3:02 pm Post subject: Re: Lightweight material for cabinet building? |
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data sheet lists densities of ~~ 250 kg/m3 - a lot more than hexcell materials (maybe 5x as much, depending) but roughly half that of regular plywood
Like the man said: "light weight costs money -- how light do you want to be?" _________________ .... |
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canasync Samba Member
Joined: June 28, 2010 Posts: 656 Location: BC
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Posted: Thu May 26, 2016 8:38 pm Post subject: Re: Lightweight material for cabinet building? |
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_________________ 1987 Syncro
3 knobs
PumpeDüse TDI (17mm Garret Turbo, bigger injectors, stage 4 malone tune, intercooled)
Cruise Control
Remote Start/locks
Custom Lift
Custom Bumpers with receivers
Coast Mountain Hightop - Comming Soon
1985 2wd Vanagon Pre-runner in the making
soon to be powered by 2.5L Subaru
Custom Lift |
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Robw_z Samba Member
Joined: April 28, 2007 Posts: 983
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Posted: Thu May 26, 2016 9:19 pm Post subject: Re: Lightweight material for cabinet building? |
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In addition to the balance between strength and weight, I need to strike a balance between a lightweight material and cost
Thanks for all the suggestions! I'm hoping for something I can find locally, in a landlocked city with no big-league marine supply stores.
For the curious, as I am, it is my understanding Westfalia used White Limba wood from South Africa for their cabinets:
https://en.wikipedia.org/wiki/Terminalia_superba
-Rob |
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