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64 Kombi restoration (Formerly know as the "partial restore”)
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sgellis
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PostPosted: Sun Mar 26, 2017 3:40 pm    Post subject: Re: 64 Kombi partial restore Reply with quote

Blasting today. Got everything ready for the zinc primer... If it ever gets here Smile I treated the blasted steel with After blast to keep it from rusting untill primer arrives.

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sgellis
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PostPosted: Tue Mar 28, 2017 5:52 pm    Post subject: Re: 64 Kombi partial restore Reply with quote

Reshaped my engine lid header. The outside part will need a piece added and a relief cut as it is slightly stretched on top.

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sgellis
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PostPosted: Thu Mar 30, 2017 6:58 pm    Post subject: Re: 64 Kombi partial restore Reply with quote

Bit of time tonight so finished the header.

Painted a couple engine tins. Not worth powder coating them. Had to weld up a few holes but they will do for now.

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sgellis
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PostPosted: Sat Apr 01, 2017 8:43 am    Post subject: Re: 64 Kombi partial restore Reply with quote

Straightened the right rear this morning. The frame was low by 1/4" at the back and the vertical post was back in the middle by 3/4". Matches the left now.

If my zinc paint would show up I could start putting this thing back together.

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BarryL Premium Member
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PostPosted: Sat Apr 01, 2017 9:10 am    Post subject: Re: 64 Kombi partial restore Reply with quote

That's some husky engineering there.
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sgellis
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PostPosted: Sat Apr 01, 2017 12:44 pm    Post subject: Re: 64 Kombi partial restore Reply with quote

Corrner fitted. Frame was still off but once it was straight everything fit nicely. Making the patch was fun. Curves both ways. Very happy to get this done. Now if I only had my zinc paint...

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My 64 Kombi restoration
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My 54 standard restoration
The Nova Scotian Barndoor (YouTube)
The Nova Scotian Barndoor (CAD drawings)
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sgellis
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PostPosted: Sun Apr 02, 2017 2:52 pm    Post subject: Re: 64 Kombi partial restore Reply with quote

Forgot the splash shield so made one.

Panel at lower right was off so built it up with some weld and ground it off flat so I will have a nice straight seam. Easy fix now. Not after it gets assembled.

Blasted and treated a bunch of parts and some of the body.

Once I start welding thing will go together quick.

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My 64 Kombi restoration
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My 54 standard restoration
The Nova Scotian Barndoor (YouTube)
The Nova Scotian Barndoor (CAD drawings)
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glideking
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PostPosted: Sun Apr 02, 2017 8:15 pm    Post subject: Re: 64 Kombi partial restore Reply with quote

You must have built model kits as a child!
Kurt
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Spike0180
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PostPosted: Mon Apr 03, 2017 7:57 am    Post subject: Re: 64 Kombi partial restore Reply with quote

I love how this is called a partial restore. Laughing
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sgellis
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PostPosted: Mon Apr 03, 2017 8:32 am    Post subject: Re: 64 Kombi partial restore Reply with quote

Spike0180 wrote:
I love how this is called a partial restore. Laughing


Yea... I may have gotten a little carried away with it. Not good at doing things half way. Smile

On the other hand it is not finished yet so still arcuate.
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sgellis
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PostPosted: Tue Apr 04, 2017 6:46 pm    Post subject: Re: 64 Kombi partial restore Reply with quote

Zinc primer came in so started assembly. Next is mount the door so I can fit the dog leg.

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The Nova Scotian Barndoor (CAD drawings)
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Spike0180
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PostPosted: Wed Apr 05, 2017 7:10 am    Post subject: Re: 64 Kombi partial restore Reply with quote

sgellis wrote:
Spike0180 wrote:
I love how this is called a partial restore. Laughing


Yea... I may have gotten a little carried away with it. Not good at doing things half way. Smile

On the other hand it is not finished yet so still arcuate.


My bus ended up the same way. Rolling Eyes But it was worth it in the end. I'm getting to the fun projects that are just improving function and not saving it from sure death. Laughing
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sgellis
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PostPosted: Thu Apr 06, 2017 8:55 am    Post subject: Re: 64 Kombi partial restore Reply with quote

Didn't make it to work today. Came down with bus feaver...

Got the dog leg on this morning. Went quite well. Started by welding in a spot at bottom rear of door. Then a spot at bottom of inner dogleg structure to b piller.

After the back was secured i braced it to aline with the door and clamped the front. Took alot of playing to get the door to aline. The bottom hinge was broke out and welded back to far farward at some point.

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The Nova Scotian Barndoor (YouTube)
The Nova Scotian Barndoor (CAD drawings)
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glideking
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PostPosted: Thu Apr 06, 2017 9:52 am    Post subject: Re: 64 Kombi partial restore Reply with quote

How did you weld the upper rear of the outer dogleg seam? Glue?
Kurt
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Magicmarker77
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PostPosted: Thu Apr 06, 2017 11:51 am    Post subject: Re: 64 Kombi partial restore Reply with quote

Sir, you deserve a slow clap........well done!

Just read the entire thread and if that's a partial restoration Id love to see you do a full.

Great info and pictures, they are a big help

Cheers
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sgellis
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PostPosted: Thu Apr 06, 2017 1:47 pm    Post subject: Re: 64 Kombi partial restore Reply with quote

glideking wrote:
How did you weld the upper rear of the outer dogleg seam? Glue?
Kurt


I didn't...

Looked at ways to do it and did not want to take the dog leg apart. figured if I needed to weld it I would take a 2" hole saw to the back that would allow me to make the welds and be fairly easy to weld the hole back in.

The lip is quite strong at the top and it is only 4 1/2" not welded. Now that it is on I can not make it flex.
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The Nova Scotian Barndoor (YouTube)
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sgellis
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PostPosted: Thu Apr 06, 2017 2:01 pm    Post subject: Re: 64 Kombi partial restore Reply with quote

Rear corner welded in.

Had good luck and everything went together very well. Battery tray was a tight fit. When I taped the battery tray in the stick I had holding the frame the proper width came loose. Everything is actually straight. Smile

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My camper interior build
My 54 standard restoration
The Nova Scotian Barndoor (YouTube)
The Nova Scotian Barndoor (CAD drawings)
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sgellis
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PostPosted: Thu Apr 06, 2017 2:04 pm    Post subject: Re: 64 Kombi partial restore Reply with quote

Was a big day Smile Looks a lot different than it did at the beginning of the week.

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My 54 standard restoration
The Nova Scotian Barndoor (YouTube)
The Nova Scotian Barndoor (CAD drawings)
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PostPosted: Thu Apr 06, 2017 2:37 pm    Post subject: Re: 64 Kombi partial restore Reply with quote

You're an animal! I wish I had your energy though I don't miss the grinding dust clogging my nose and eyes, even wearing a mask. Very Happy

Looks good.
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sgellis
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PostPosted: Sat Apr 08, 2017 2:14 pm    Post subject: Re: 64 Kombi partial restore Reply with quote

Engine lid header back on. Very happy with how everything came out. The rear was quite a mess.

And the lid fits. Smile I need to convert it to a church key latch though. Hopefully I can find a latch section to weld in.

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My 64 Kombi restoration
My camper interior build
My 54 standard restoration
The Nova Scotian Barndoor (YouTube)
The Nova Scotian Barndoor (CAD drawings)
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