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64 Kombi restoration (Formerly know as the "partial restore”)
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sgellis
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PostPosted: Sat May 15, 2021 9:01 am    Post subject: Re: 64 Kombi restoration (Formerly know as the "partial restore”) Reply with quote

Bumper on. Only 3 years in the making. Haha

Had to add a small shim to get it level. I assume between the bent brackets, frame and bumper that something wasn't fixed perfect.

Made some gaskets for the sides to protect the paint. Was a pain to get the bolts lined up on sides. The splash pans had been quite bent also so took a bit of work to get things fitting.

Sprayed all fasteners with Rust Check after.

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EverettB Premium Member
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PostPosted: Fri May 14, 2021 11:58 am    Post subject: Re: 64 Kombi restoration (Formerly know as the "partial restore”) Reply with quote

Yes, the sides where the larger bolt passes through is metal on metal.
It's weird there's no protector but some people do put a little rubber washer there.
Go for it
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sgellis
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PostPosted: Fri May 14, 2021 5:21 am    Post subject: Re: 64 Kombi restoration (Formerly know as the "partial restore”) Reply with quote

BarryL wrote:
The rubber squares go under that single splash pan fastener between the bumper bracket and the pan.

The rubber buttons go in the holes under your bus' rear corners to prevent chaffing between the pan and the bus.


Thanks!

I thought that may be the case but seemed more important to protect the paint on sides.

I may make rubber washers to protect the paint also. I can make them small enough to not show when installed.
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EverettB Premium Member
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PostPosted: Thu May 13, 2021 10:14 pm    Post subject: Re: 64 Kombi restoration (Formerly know as the "partial restore”) Reply with quote

Plugs
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In case this photo is confusing:
This is looking backwards toward the rear bumper/splash pan
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PostPosted: Thu May 13, 2021 6:39 pm    Post subject: Re: 64 Kombi restoration (Formerly know as the "partial restore”) Reply with quote

The rubber squares go under that single splash pan fastener between the bumper bracket and the pan.

The rubber buttons go in the holes under your bus' rear corners to prevent chaffing between the pan and the bus.
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sgellis
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PostPosted: Thu May 13, 2021 6:32 pm    Post subject: Re: 64 Kombi restoration (Formerly know as the "partial restore”) Reply with quote

Bumper assembled

Need to find out where the rubber squares go. They seem a little large to go where i have them.. Also the 2 rubber stoppers that came with the fastener kit. I assume they go in the bottom bus corners but i will try to find a diagram that shows them.

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sgellis
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PostPosted: Tue May 11, 2021 7:04 am    Post subject: Re: 64 Kombi restoration (Formerly know as the "partial restore”) Reply with quote

Finally got the bumper painted. Had to wait for paint gun parts. Gun still not painting great but not a problem for this stuff.

Forgot to drill hole for awning pole but need to drill the front bumper anyways so will just touch up the paint after.

Happy with it and no black flies. Looks like I will be running a rear bumper this year. Smile

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sgellis
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PostPosted: Wed Apr 21, 2021 5:45 pm    Post subject: Re: 64 Kombi restoration (Formerly know as the "partial restore”) Reply with quote

So... I went over them again. Definitely ready for paint now Smile
Just waiting for a new packing seal for the paint gun.

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sgellis
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PostPosted: Wed Apr 14, 2021 5:56 pm    Post subject: Re: 64 Kombi restoration (Formerly know as the "partial restore”) Reply with quote

Smooth and last coat of primer on. Back side is not perfect but won't show in the reflection and will likely be full of dirt after the first drive anyway. Smile

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sgellis
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PostPosted: Tue Apr 13, 2021 5:35 am    Post subject: Re: 64 Kombi restoration (Formerly know as the "partial restore”) Reply with quote

Primer on the bumper parts.

Looks good but will need a few coats and sanding. Back side of bumper needs work though. Lots of rust pitting so a quick skim coat of filler should do.

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sgellis
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PostPosted: Sat Apr 10, 2021 2:37 pm    Post subject: Re: 64 Kombi restoration (Formerly know as the "partial restore”) Reply with quote

Time to get the bus out soon. Still salt on the roads but that should get washed of in a week or two if we don't get any more winter weather.

So getting the rear bumper done. Only a couple years behind scheduled. Basically needed a skim coat of filler over the complete bumper. I hope to paint it this week so the bus can be moved from storage into the shop.

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sgellis
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PostPosted: Sun Nov 08, 2020 3:54 pm    Post subject: Re: 64 Kombi restoration (Formerly know as the "partial restore”) Reply with quote

mandraks wrote:
ideas for the ashtray hole:

convert to USB charging station
convert to GPS holder

not shooting down the vase idea, just thinking of things people want in their cars today.


I have duel USB hidden under the dash and a suction cup cell mount on dash. I will leave a little notch for the mount's wireless charger cable.

We keep sticking flowers in the ashtray hole though. Smile I may try to find an ashtray cover and paint it so it looks like a real ashtray when closed.
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mandraks
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PostPosted: Sun Nov 08, 2020 3:19 pm    Post subject: Re: 64 Kombi restoration (Formerly know as the "partial restore”) Reply with quote

ideas for the ashtray hole:

convert to USB charging station
convert to GPS holder

not shooting down the vase idea, just thinking of things people want in their cars today.
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sgellis
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PostPosted: Sun Nov 08, 2020 1:58 pm    Post subject: Re: 64 Kombi restoration (Formerly know as the "partial restore”) Reply with quote

Making my winter list

add a reserve valve
Finish rear bumper
Rebuild correct fuel pump
Restore jack
Fill ashtray hole. Think I will 3D print a vase to go in the hole
Restore gas heater
Splash pan
Rebuild steering box
All new door seals. Ones I have are cheep and don't seal well.
Rebuild spare engine and transmission

Alot of these were on last year's list...
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sgellis
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PostPosted: Sat Nov 07, 2020 1:31 pm    Post subject: Re: 64 Kombi restoration (Formerly know as the "partial restore”) Reply with quote

LAGrunthaner wrote:
How does this work? Please explain.


Check that angles are laying flat to tire and not setting on raised letters or something. Straighten the steering by eyeing down the angles to rear wheels so they are the same.

You measure the distance between the angles at front and rear. These are 56" long so distance difference is twice that required for 28" tire.

Then adjust untill difference between front and rear of angles is correct for proper tow. Actually quite easy and accurate once you get the hang of it.
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PostPosted: Sat Nov 07, 2020 12:46 pm    Post subject: Re: 64 Kombi restoration (Formerly know as the "partial restore”) Reply with quote

How does this work? Please explain.

Burlyhammer wrote:
sgellis wrote:


Checked the alignment and it was dead on. Link pins are a little lose but play went away after greasing everything.



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Haha, I love the angle iron alignment indicator. I always use a two 6X6 blocks, stacked and pushed up beside each front wheel. You guys up north always take it to the next level! Laughing Laughing Laughing

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Have you considered simply starting with a nicer bus? I don't know what your skills are, but the race is easier if you can see the finish line. If you are not a runner, don't start off doing a marathon.
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sgellis
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PostPosted: Sat Nov 07, 2020 12:02 pm    Post subject: Re: 64 Kombi restoration (Formerly know as the "partial restore”) Reply with quote

Another season gone. The roads got salted this week.

Normally I would spray Rust Check around the potential rust areas but I had a can of Fluid Film within reach. Around the bottom is still seeping rust check so no need for more.

Parked for most of the winter. I will bring it up to the shop to do some work on it in early spring. We want a very early start next year.

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My 54 standard restoration
The Nova Scotian Barndoor (YouTube)
The Nova Scotian Barndoor (CAD drawings)
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sgellis
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PostPosted: Mon Oct 12, 2020 3:39 pm    Post subject: Re: 64 Kombi restoration (Formerly know as the "partial restore”) Reply with quote

Dug into the old engine today. Going to rebuild for a spare.

Block and crank haven't been cut and look good. Just need to find someone to line bore, thrust cut and grind the crank.

Lifters are warn out but cam looks usable. Rods usable alao. Rings had a surprising amount of ware for 7000 miles and one was broken. The pistons were not great when rings were put on so maybe that had something to do with it. Will get a new cylinder set anyway.

Number 2 head doesn't look well. Haha. 1000 miles without an exhaust valve didn't help. I will clean it and see if the nick in the seat can be ground out. It was very small so maybe. I might get setup to replace guides and grind seats. Expensive to do correctly but would be nice to have the ability.

The plan is to build as a 1600 sp and have it fully assembled for quick swap if needed.

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Burlyhammer
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PostPosted: Mon Aug 24, 2020 1:03 pm    Post subject: Re: 64 Kombi restoration (Formerly know as the "partial restore”) Reply with quote

sgellis wrote:


Checked the alignment and it was dead on. Link pins are a little lose but play went away after greasing everything.



Image may have been reduced in size. Click image to view fullscreen.

Haha, I love the angle iron alignment indicator. I always use a two 6X6 blocks, stacked and pushed up beside each front wheel. You guys up north always take it to the next level! Laughing Laughing Laughing
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PostPosted: Mon Aug 24, 2020 12:57 pm    Post subject: Re: 64 Kombi restoration (Formerly know as the "partial restore”) Reply with quote

3 days into a little trip. 1000 km so far. New engine is great.

Seems like just the right power for a bus. Very seldom have to shift on hills. We cruise between 70 and 90 kph most of the time. Did a few bits of highway and can get to 100 kph relatively quickly but on the steep hills it drops back some. We try to stay away form highways so not a problem.

Also getting around 10 L/100 fully loaded so happy with that.

The plan was to build a stroker but the 1600 sp works so well for us that I won't bother.

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