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Harbor Freight 90 Amp Welder
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CiderGuy
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PostPosted: Fri Jan 27, 2017 7:27 pm    Post subject: Re: Harbor Freight 90 Amp Welder Reply with quote

67ctbug wrote:
Could they fill something like this?
http://m.ebay.com/itm/80-CUBIC-FOOT-ARGON-HELIUM-N...nav=SEARCH


You will need to have that used tank tested and certified. I believe that it will then be good for two years.

Not sure how much welding you plan on doing, but you could buy a new 20 pound co2 tank for under $100.
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PostPosted: Fri Jan 27, 2017 7:33 pm    Post subject: Re: Harbor Freight 90 Amp Welder Reply with quote

It's already tested. I plan to do a lot of welding. Pans(again Rolling Eyes ) channels, wheel wells, aprons. Then I may get a bus for Dad so add a ton more. So since it's tested, airgas will fill it?
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PostPosted: Sat Jan 28, 2017 12:15 am    Post subject: Re: Harbor Freight 90 Amp Welder Reply with quote

67ctbug wrote:
It's already tested. I plan to do a lot of welding. Pans(again Rolling Eyes ) channels, wheel wells, aprons. Then I may get a bus for Dad so add a ton more. So since it's tested, airgas will fill it?


Ask your gas supplier.....
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PostPosted: Sat Jan 28, 2017 8:08 am    Post subject: Re: Harbor Freight 90 Amp Welder Reply with quote

Alright.
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PostPosted: Sat Jan 28, 2017 2:02 pm    Post subject: Re: Harbor Freight 90 Amp Welder Reply with quote

67ctbug wrote:
Alright.



That tank on Ebay.... is NOT a good deal at all.

$125 for an EMPTY tank...that you cannot visually inspect for rust, valve issues or damage...plus its about 20-25 lbs empty. Think $35 or so for shipping.....that is a rip off.

I have to ask this...unless you are welding aerospace...why would you want to OWN your own tank? Filling tanks is not an instant task.

More often than not when you take your OWN bottle in and want to get it filled....they may not have the time or personnel on hand at that exact moment to do it. You may have to come back....been there and done that when I took tanks in that were company property where I worked and they did not want them traded into the exchange system....why I will never know.

As I noted many post back....an 80 cu ft bottle at most welding supply...Praxair local here....is $125-$130...AS A ONE TIME CHARGE to get you into the loop. I just filled mine up again about 1.5 months ago....$45 total out the door.

Since its in their system...you just trade bottles. Three minutes...and its back in the car and I am heading home. Ray
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PostPosted: Sat Jan 28, 2017 2:12 pm    Post subject: Re: Harbor Freight 90 Amp Welder Reply with quote

Ok well if that's a ripoff, the local airgas said 140 for a filled 40 cf. is that too small? I think an 80 might be better but I don't know how much it'll cost.
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PostPosted: Sat Jan 28, 2017 3:17 pm    Post subject: Re: Harbor Freight 90 Amp Welder Reply with quote

67ctbug wrote:
Ok well if that's a ripoff, the local airgas said 140 for a filled 40 cf. is that too small? I think an 80 might be better but I don't know how much it'll cost.


Ask them. Prices will vary with labor costs and taxes from city to city....but....
I think you will find the cost is within about $20 for either bottle.

I went all of this same route four years ago when I started out. Bought a 40 cu ft bottle at HF...and I take it to Praxair....and they nicely said "we cannot and are not filling that POS...wrong DOT stamps and markings.

I asked what a 40 cu ft bottle would cost outright and filled...and they listed about $98.

The 80 cu ft bottle was $125 outfight and filled (and its not a new bottle. A new one was about $165 and.... they had none in stock cause no one wants one).

I asked what a trade out 80 cu ft bottle costs....and its $125....like they said.

Here is the TOTAL gist:

Buying a new bottle outright will cost you $150 or better.

If you own your own bottle....it will cost you $45 to fill up when its empty...at their convenience. And...every few years YOU will pay the cost of testing and recertifcation, new valve (required by law) and blowout seal.

If you use your local gas suppliers bottle...it will cost you about $125 (sounds like $140 in your case)...ONE TIME ONLY....and it will cost the same $45 to fill up when its empty....except that you NEVER have to pay for bottle recertification, new valve, new blowout seal etc.

The cost for a hydro test is only about $20-30. Bottles usually are every 5 years and some can be 10 years depending on design and whats in it. Valves get replaced when inspection finds a bad one.

See what I am saying here?

When your local gas supplier quotes you $140....ask them if that is a swap out cylinder and what it will cost to swap out an empty for a new one.

You may also be getting caught in the trap of sales being generated from a "newbie". If you come in wanting to BUY a NEW cylinder.....they may just be giving you EXACTLY what you ask for....wanting to buy a new cylinder so YOU can own it....which has no benefit.

You want to get into their bottle exchange program. Its going to cost you about $125...give or take....to get into that loop.

When the guy quotes you $140 for an 80 cu ft cylinder....ask him...'Thats an exchange cylinder right?"....and if he says "yeah"....ask him..."OK...what does it cost to swap for a full one when I bring this one back empty?"

Chances are...you will get an answer of between $45 and $60. Wink

One warning.....if you do not weld much.....like just a few inches of bead here or there every few months....get a 40 cu ft tank. And...pay attention to the expiration dates on the exchange bottle you get. If they are less than a year....you may end up keeping the bottle until after expiration date. A very few welding supply houses I have heard of...will whack you for that $20-30 testing few when you try to turn the bottle back in. Most do not.

Ray
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PostPosted: Sat Jan 28, 2017 3:28 pm    Post subject: Re: Harbor Freight 90 Amp Welder Reply with quote

Allright I'll give them a call next time they're open and see. I do a few tacks, beads, and spot welds now and then so a 40 may be good, but I don't know if I'll want an 80 when dad gets the bus because it needs some metal work. I'll keep you all posted on what they say.
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PostPosted: Sat Jan 28, 2017 3:58 pm    Post subject: Re: Harbor Freight 90 Amp Welder Reply with quote

I'll risk repeating this in this thread:

The 22 cubic foot tanks are too small for a beginner because you will run out of gas before you know it. You might get a few practice sessions done and then have to have it refilled. The next step up is a 40 cf which is a reasonable size. I have a 55 which takes a good amount of welding before it is empty. For a portable unit I think the 55 is the way to go. I would only recommend going smaller if you are experienced and the portability somehow pays off. The lowest regulator setting I can get away with is 10psi. Also you have to be aware if you have the gas valve open if the valve is mechanical and housed in the gun. You shouldn't have the trigger partially pressed in while you are getting ready to arc or you will waste a lot of gas.

The more gas you buy the less you pay per cubic foot so smaller in the long run will cost you more.

The welding supplier I go to only refills my owned tank if they only have leased tanks on hand so if you own ,you usually don't have to wait either.
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PostPosted: Sat Jan 28, 2017 4:12 pm    Post subject: Re: Harbor Freight 90 Amp Welder Reply with quote

I think 40-80 is good for me. I don't need a huge tank and I don't want a 20. I'll give them a call Monday.
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PostPosted: Sun Jan 29, 2017 11:42 am    Post subject: Re: Harbor Freight 90 Amp Welder Reply with quote

67ctbug wrote:
I think 40-80 is good for me. I don't need a huge tank and I don't want a 20. I'll give them a call Monday.


What Dr. Stockpiler is getting at is that even on the best units with the best gauges...you will rarely find yourself working at one might consider "gas conserving" levels...down under about 12-15 CFH...because you have to set up the gas shield to actually work for the metal, wire and current combo...as well air cross air flow disturbance (your results will vary in other words)...and even the best regulators do not function well down below about 10 CFH. So...you usually use more gas than you think unless conditions are perfect.

Also....on the other side of the gauge set....the high pressure side....working down under a couple of hundred PSI of supply pressure on a very small tank usually makes for a very inaccurate flow regulation so you can rarely get all of the gas out of the tank and make good welds.

Also....you probably actually use as much gas advancing and cutting off wire after a nozzle or tip issue...than you do actually welding. If you have to to change a spool or change a tip..having the presence of mind to shut off the gas can help with gas usage.

But just for the record....even a 40 CF tank ...as an amateur welder ...I would consider simply a "jump tank"...small enough to drag out to the middle of somewhere.

Image may have been reduced in size. Click image to view fullscreen.


Just for reference....here is a chart of bottle sizes. There is some small manufacturer variation but in general they are standardized.

My 80 CF bottle is right at 44" to the top of the protective cap and 7" in diameter.
The 40 CF bottle as you can see is just 10" shorter ..topping out at about 34" tall.

Some rules of thumb I have seen...which seem to be just good starting places because it does not bring type of metal,current and wire feed setting and metal thickness into play.....is 1.0 cubic foot per hour usage gauge setting per every 10 amps of welder amperage...minimum.

So my little Eastwood 135 by that rule of thumb should start at at about 13.5 CFM usage. In totally still air...and again depending on what metal and how thick....because gas usage can and does affect bead quality....I am generally about 15-17CFH.

The cubic feet per hour reflects how many cubic feet being consumed in one solid hour of non stop usage. So at say 15 CFH feed volume on your gauge...you can get 5.3 hours of solid usage out of an 80 Cubic foot bottle. This is barring any leakage etc.

In reality there is a fair amount of time spent at higher feed volumes usually due to airflow/breeze in the room....and the fact that its hard to get good regulation down under about 300 psi on some some gauges...so 20 CFH usage may be a better estimate number....so one could accurately estimate that you will get a maximum of 4 hours of continual weld time out of an 80 cubic foot bottle.

Two hours from a 40 cubic foot bottle. I think that estimate says something right there about minimum practical bottle size.
Ray
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PostPosted: Sun Jan 29, 2017 2:41 pm    Post subject: Re: Harbor Freight 90 Amp Welder Reply with quote

Another way to save gas is to make sure your tank is turned off when feeding for a new roll.

I almost always use tapered down nozzles on 180-250 amp guns with a 10psi setting. This may explain why I can get away with 10psi. I use the logic of using the smallest nozzle before I encounter a issue. Most guns I'm aware of on even 110v machines are 180 amp so guns for the most part, start at a 180 amp rating. I just bought a Binzel 15 copy which has a super small nozzle so I may not be using a tapered down nozzle for that(under 10mm). I have yet to have a problem with this method. If I'm outside welding up a rust bucket, I'll use flux core or I have 2 sets of 4x8 plywood set up with handles attached to block the wind. Usually you just have to have a small shield very close to your weld pool. Opening up your the fingers on one of your hands can often help enough. Taping on some cardboard around the seam works too.

Some of the 'owned' exchange tanks I get have a diameter so different that it barely fits in the bottom holder for the tank. My 55 measures 24' not including the valve. Maybe it's a 60.
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PostPosted: Sun Jan 29, 2017 3:32 pm    Post subject: Re: Harbor Freight 90 Amp Welder Reply with quote

theKbStockpiler wrote:
Another way to save gas is to make sure your tank is turned off when feeding for a new roll.

I almost always use tapered down nozzles on 180-250 amp guns with a 10psi setting. This may explain why I can get away with 10psi. I use the logic of using the smallest nozzle before I encounter a issue. Most guns I'm aware of on even 110v machines are 180 amp so guns for the most part, start at a 180 amp rating. I just bought a Binzel 15 copy which has a super small nozzle so I may not be using a tapered down nozzle for that(under 10mm). I have yet to have a problem with this method. If I'm outside welding up a rust bucket, I'll use flux core or I have 2 sets of 4x8 plywood set up with handles attached to block the wind. Usually you just have to have a small shield very close to your weld pool. Opening up your the fingers on one of your hands can often help enough. Taping on some cardboard around the seam works too.

Some of the 'owned' exchange tanks I get have a diameter so different that it barely fits in the bottom holder for the tank. My 55 measures 24' not including the valve. Maybe it's a 60.


The breeze shields I have gotten pretty good at....but a smaller diameter nozzle seems like a nice variation. Do you have a picture of one?

Thanks! Ray
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PostPosted: Sun Jan 29, 2017 5:44 pm    Post subject: Re: Harbor Freight 90 Amp Welder Reply with quote

Tapered nozzles are 2nd in from the left.

Binzel 25 style (stated as a 11mm) actually measures closer to 1/2" from the one I have on hand . The non tapered version is huge.
Image may have been reduced in size. Click image to view fullscreen.


Binzel 15 style (stated as 9.5mm) measures about 3/8" This is a really small gun and I only plan on using it with .025 wire.
Image may have been reduced in size. Click image to view fullscreen.


In any event whomever's style of gun you have ,their tapered version will be about 1/8" smaller in diameter.
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PostPosted: Mon Jan 30, 2017 7:24 am    Post subject: Re: Harbor Freight 90 Amp Welder Reply with quote

raygreenwood wrote:
67ctbug wrote:
Ok well if that's a ripoff, the local airgas said 140 for a filled 40 cf. is that too small? I think an 80 might be better but I don't know how much it'll cost.


Ask them. Prices will vary with labor costs and taxes from city to city....but....
I think you will find the cost is within about $20 for either bottle.

I went all of this same route four years ago when I started out. Bought a 40 cu ft bottle at HF...and I take it to Praxair....and they nicely said "we cannot and are not filling that POS...wrong DOT stamps and markings.

I asked what a 40 cu ft bottle would cost outright and filled...and they listed about $98.

The 80 cu ft bottle was $125 outfight and filled (and its not a new bottle. A new one was about $165 and.... they had none in stock cause no one wants one).

I asked what a trade out 80 cu ft bottle costs....and its $125....like they said.

Here is the TOTAL gist:

Buying a new bottle outright will cost you $150 or better.

If you own your own bottle....it will cost you $45 to fill up when its empty...at their convenience. And...every few years YOU will pay the cost of testing and recertifcation, new valve (required by law) and blowout seal.

If you use your local gas suppliers bottle...it will cost you about $125 (sounds like $140 in your case)...ONE TIME ONLY....and it will cost the same $45 to fill up when its empty....except that you NEVER have to pay for bottle recertification, new valve, new blowout seal etc.

The cost for a hydro test is only about $20-30. Bottles usually are every 5 years and some can be 10 years depending on design and whats in it. Valves get replaced when inspection finds a bad one.

See what I am saying here?

When your local gas supplier quotes you $140....ask them if that is a swap out cylinder and what it will cost to swap out an empty for a new one.

You may also be getting caught in the trap of sales being generated from a "newbie". If you come in wanting to BUY a NEW cylinder.....they may just be giving you EXACTLY what you ask for....wanting to buy a new cylinder so YOU can own it....which has no benefit.

You want to get into their bottle exchange program. Its going to cost you about $125...give or take....to get into that loop.

When the guy quotes you $140 for an 80 cu ft cylinder....ask him...'Thats an exchange cylinder right?"....and if he says "yeah"....ask him..."OK...what does it cost to swap for a full one when I bring this one back empty?"

Chances are...you will get an answer of between $45 and $60. Wink

One warning.....if you do not weld much.....like just a few inches of bead here or there every few months....get a 40 cu ft tank. And...pay attention to the expiration dates on the exchange bottle you get. If they are less than a year....you may end up keeping the bottle until after expiration date. A very few welding supply houses I have heard of...will whack you for that $20-30 testing few when you try to turn the bottle back in. Most do not.

Ray


In the world I live in if you don't own your own tank there is also a monthly rental fee.

I have never waited to have a tank filled, you also have the option of swapping your tank for one of theirs

A 20 or 40 pound tank will give you many hours of welding time, which is more then enough to repair or restore your own car. I mention buying a co2 tank which will have the proper DOT stamps and will allow it to be filled up to 90% of the stated pressure.

If this is your business then that's another matter entirely.
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PostPosted: Mon Jan 30, 2017 8:56 am    Post subject: Re: Harbor Freight 90 Amp Welder Reply with quote

CiderGuy wrote:
raygreenwood wrote:
67ctbug wrote:
Ok well if that's a ripoff, the local airgas said 140 for a filled 40 cf. is that too small? I think an 80 might be better but I don't know how much it'll cost.


Ask them. Prices will vary with labor costs and taxes from city to city....but....
I think you will find the cost is within about $20 for either bottle.

I went all of this same route four years ago when I started out. Bought a 40 cu ft bottle at HF...and I take it to Praxair....and they nicely said "we cannot and are not filling that POS...wrong DOT stamps and markings.

I asked what a 40 cu ft bottle would cost outright and filled...and they listed about $98.

The 80 cu ft bottle was $125 outfight and filled (and its not a new bottle. A new one was about $165 and.... they had none in stock cause no one wants one).

I asked what a trade out 80 cu ft bottle costs....and its $125....like they said.

Here is the TOTAL gist:

Buying a new bottle outright will cost you $150 or better.

If you own your own bottle....it will cost you $45 to fill up when its empty...at their convenience. And...every few years YOU will pay the cost of testing and recertifcation, new valve (required by law) and blowout seal.

If you use your local gas suppliers bottle...it will cost you about $125 (sounds like $140 in your case)...ONE TIME ONLY....and it will cost the same $45 to fill up when its empty....except that you NEVER have to pay for bottle recertification, new valve, new blowout seal etc.

The cost for a hydro test is only about $20-30. Bottles usually are every 5 years and some can be 10 years depending on design and whats in it. Valves get replaced when inspection finds a bad one.

See what I am saying here?

When your local gas supplier quotes you $140....ask them if that is a swap out cylinder and what it will cost to swap out an empty for a new one.

You may also be getting caught in the trap of sales being generated from a "newbie". If you come in wanting to BUY a NEW cylinder.....they may just be giving you EXACTLY what you ask for....wanting to buy a new cylinder so YOU can own it....which has no benefit.

You want to get into their bottle exchange program. Its going to cost you about $125...give or take....to get into that loop.

When the guy quotes you $140 for an 80 cu ft cylinder....ask him...'Thats an exchange cylinder right?"....and if he says "yeah"....ask him..."OK...what does it cost to swap for a full one when I bring this one back empty?"

Chances are...you will get an answer of between $45 and $60. Wink

One warning.....if you do not weld much.....like just a few inches of bead here or there every few months....get a 40 cu ft tank. And...pay attention to the expiration dates on the exchange bottle you get. If they are less than a year....you may end up keeping the bottle until after expiration date. A very few welding supply houses I have heard of...will whack you for that $20-30 testing few when you try to turn the bottle back in. Most do not.

Ray


In the world I live in if you don't own your own tank there is also a monthly rental fee.

I have never waited to have a tank filled, you also have the option of swapping your tank for one of theirs

A 20 or 40 pound tank will give you many hours of welding time, which is more then enough to repair or restore your own car. I mention buying a co2 tank which will have the proper DOT stamps and will allow it to be filled up to 90% of the stated pressure.

If this is your business then that's another matter entirely.



It depends totally....as you note....where you live and what services are local to you.

I have never seen a monthly rental rate among the main nationwide chains like Praxair......but I would bet that its not uncommon these days and may sooner or later be a practice taken up by many if not most.

I say this because its another source of revenue.....and also for weld gas suppliers that are not attached to medium and large cities.....I have always wondered how.....without major industrial businesses local to them.......they can justify the dozens if not hundreds of tanks for private hobby welders that tend to disappear from the system for anywhere from 1-3 years or longer and almost always come back with expired inspection.

Having lived in numerous major cities...Atlanta, Dallas, Oklahoma City, Philadelphia.......on more than one occasion I have had to wait for a fill when bringing in proprietary tanks from companies I worked for.
It all simply depends on how many people are working. This is becoming more common in many places. The local Praxair here.....never has more than three people on site. Usually two are in the showroom and one is working in the tank shop. I suspect any other employees are out driving delivery trucks.

If the place is busy.....and you want a tank filled and no one is in the tank shop or if they are busy filling an order for stock or a large customer......you wait.

Many of the larger shops like Praxiar and Airgas.....are not always interested in letting you swap your privately owned tank into their system...especially if its different in manufacturer or appearance.
Also.....if you swap your tank that you own...... into their system......its no longer your tank. The chances of you ever seeing it again is about "0". Ray
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PostPosted: Mon Jan 30, 2017 12:05 pm    Post subject: Re: Harbor Freight 90 Amp Welder Reply with quote

67ctbug wrote:
I think 40-80 is good for me. I don't need a huge tank and I don't want a 20. I'll give them a call Monday.


I'm next door in RI and I also deal with Airgas. I bought into their system several years ago with a 40 for my Lincoln 110 MIG. I just bring in my old one and pay the refill fee. The guy comes out to my car and puts the refill in and takes the empty away. Done, and I'm on my way. I only usually weld in my garage, so my tanks seem to last quite a long time since my first one, which had the pressure up to high, and I forgot to turn the valve off after each use. Embarassed
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... I spend more time shaking it than directing it?! I get a pretty decent blast for 8sec. then have to shake it again.
- Words to live by right there!

My 74 Super rebuild thread: http://www.thesamba.com/vw/forum/viewtopic.php?p=6507104#6507104
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raygreenwood
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PostPosted: Wed Feb 01, 2017 8:35 am    Post subject: Re: Harbor Freight 90 Amp Welder Reply with quote

theKbStockpiler wrote:
Tapered nozzles are 2nd in from the left.

Binzel 25 style (stated as a 11mm) actually measures closer to 1/2" from the one I have on hand . The non tapered version is huge.
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Binzel 15 style (stated as 9.5mm) measures about 3/8" This is a really small gun and I only plan on using it with .025 wire.
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In any event whomever's style of gun you have ,their tapered version will be about 1/8" smaller in diameter.


Thank you! Learn something new every day! Ray
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OKType3Tim Premium Member
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PostPosted: Mon Feb 06, 2017 9:26 am    Post subject: Re: Harbor Freight 90 Amp Welder Reply with quote

raygreenwood wrote:
67ctbug wrote:
I think 40-80 is good for me. I don't need a huge tank and I don't want a 20. I'll give them a call Monday.


What Dr. Stockpiler is getting at is that even on the best units with the best gauges...you will rarely find yourself working at one might consider "gas conserving" levels...down under about 12-15 CFH...because you have to set up the gas shield to actually work for the metal, wire and current combo...as well air cross air flow disturbance (your results will vary in other words)...and even the best regulators do not function well down below about 10 CFH. So...you usually use more gas than you think unless conditions are perfect.

Also....on the other side of the gauge set....the high pressure side....working down under a couple of hundred PSI of supply pressure on a very small tank usually makes for a very inaccurate flow regulation so you can rarely get all of the gas out of the tank and make good welds.

Also....you probably actually use as much gas advancing and cutting off wire after a nozzle or tip issue...than you do actually welding. If you have to to change a spool or change a tip..having the presence of mind to shut off the gas can help with gas usage.

But just for the record....even a 40 CF tank ...as an amateur welder ...I would consider simply a "jump tank"...small enough to drag out to the middle of somewhere.

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Just for reference....here is a chart of bottle sizes. There is some small manufacturer variation but in general they are standardized.

My 80 CF bottle is right at 44" to the top of the protective cap and 7" in diameter.
The 40 CF bottle as you can see is just 10" shorter ..topping out at about 34" tall.

Ray


Ditto on what Ray says. Years ago when I first started learning to weld, I started with a 40CF bottle. Any little project at all would use it up, then back to the store for the next project. So trying to be frugal I moved up to an 80CF. One round of that and I realized (look at Ray's chart) that a 125 is only slightly taller and only 1/2" larger OD than the 80. One of those "Duh" moments.

As mentioned earlier, once you are in the system, you just exchange. And for my experience above, there was an upgrade charge as I went from one size to another. I just had my 125-(100% argon) refilled the other day, $35 including tax at airgas.

Usage: You use more than you will think. I refilled my 125 bottle 2 times during this TIG welded project. So total of 300+CF:
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theKbStockpiler
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PostPosted: Mon Feb 06, 2017 9:46 am    Post subject: Re: Harbor Freight 90 Amp Welder Reply with quote

MIG welding uses a fraction of what the TIG welding process uses. An 80cfm TIG tank is equivalent to a 22cfm MIG tank.
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