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Winter Thermostat Adjustment
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vamram Premium Member
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PostPosted: Sun Dec 25, 2016 8:27 am    Post subject: Winter Thermostat Adjustment Reply with quote

First of, Merry Christmas, Happy Hanukah & of course Happy Fesitvus for All!

In cold winter weather - not Florida, Hawaii or Southern Cal - should the thermostat bracket be lowered to keep the flaps from opening fully? I'm talking about places where its regularly below 30* for weeks at a time.

Thanks!

Victor
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PostPosted: Sun Dec 25, 2016 8:50 am    Post subject: Re: Winter Thermostat Adjustment Reply with quote

No.
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PostPosted: Sun Dec 25, 2016 9:17 am    Post subject: Re: Winter Thermostat Adjustment Reply with quote

Why did VW build play into the bracket adjustment, so that you can adjust for less opening?
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PostPosted: Sun Dec 25, 2016 9:34 am    Post subject: Re: Winter Thermostat Adjustment Reply with quote

I would adjust it lower so the flaps do not open fully in extreme cold weather. Now with that being said if you do that monitor the engine temp with your gauges. If you are getting plenty of heat and defrost leave it alone.
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PostPosted: Sun Dec 25, 2016 9:55 am    Post subject: Re: Winter Thermostat Adjustment Reply with quote

My assumption/guess has been that any of the slotted holes allow for fine tune adjustment to make up for slight assembly variance of shroud, linkage, etc. I didn't know if there was any winter/summer adjustment of the thermostat.
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PostPosted: Sun Dec 25, 2016 10:05 am    Post subject: Re: Winter Thermostat Adjustment Reply with quote

Don't readjust it. The thermostat adjusts itself. It will open by degrees, according to the heat generated by the engine.

Merry Christmas, Victor!

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PostPosted: Sun Dec 25, 2016 10:33 am    Post subject: Re: Winter Thermostat Adjustment Reply with quote

Shocked the electric choke is a different story- it can be "unwound" a bit to compensate for over long application-- (while we're on the subject of cold adjustments) Rolling Eyes
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PostPosted: Sun Dec 25, 2016 10:53 am    Post subject: Re: Winter Thermostat Adjustment Reply with quote

P. S. It's adjustable to compensate for differences in rod length, due to bending, and/or the fact that some people screw the thermostat on the rod, more than others. Also, the curled "C" bracket may be bent a little, or the entire shroud--including the flaps--may be sitting a little differently with each installation.

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PostPosted: Sun Dec 25, 2016 11:11 am    Post subject: Re: Winter Thermostat Adjustment Reply with quote

I would not want the directional fluctuation involved with partially-opened flaps for any duration of my harder drives. The cylinders need a certain percentage of cooling air, and the heads need their share. Partially open flaps give more cooling to the heads and less to the cylinders; I'm not sure the thermal expansion characteristics of the metals would appreciate the extended diversion.

I have found, on a T1 bus, that my CHT gauge does not indicate ANY sort of ambient temperature preference towards color or warmer weather. Headwinds YES! And air content (humidity/O2 density) seems to have a much larger effect on CHT readings than air temperature alone. Death Valley this summer saw a peak of 412* at 90* ambient, and the rain storm last week saw 396 at 43* ambient.

These engines do not care.
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PostPosted: Sun Dec 25, 2016 1:03 pm    Post subject: Re: Winter Thermostat Adjustment Reply with quote

It depends on your driving habits. If you do a lot of prolonged highway driving, probably not. If you do a lot of low-speed city driving, adjusting it might not hurt.

Do you have a stock air-cleaner and oil-filler? If so, how much oily schmutz build-up is there in the tube going to the air-cleaner and under the oil cap? If you have significant build-up, your engine is running too cold and to warm it up a little more might help.

Without some way of determining cylinder head temp it's hard to know exactly where your engine is at. I adjust my flaps manually based upon my desired cylinder head temp. I like to ideally run between 270 deg F on the low side and 340 deg F on the high side. When it's really cold at low speeds you can leave the flaps closed and it will still struggle to come up to operating temp. Add to that with a dog-house shroud, your oil is being forcibly cooled as it struggles to come up to temp. And how much of the original stock cooling setup is still intact?

And the flaps don't seal/fit perfectly either. Some air does get by closed flaps. But without knowing your head temp it's guess work on your part. In the summer you can't have too much cooling but in the winter you can. The cooling effect on the head is immediate with the head having very little thermal mass to sustain heat build-up.

There are many issues associated with having too cold of an engine just like there are with running too hot of an engine. Being air-cooled our engines are subject to more sudden and greater extremes than water-cooled engines. We have to appreciate that.
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PostPosted: Sun Dec 25, 2016 5:25 pm    Post subject: Re: Winter Thermostat Adjustment Reply with quote

vamram wrote:
Why did VW build play into the bracket adjustment, so that you can adjust for less opening?

The adjustability is for installation. The fact it is a thermostat means that if working properly it will open and close as needed.
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PostPosted: Sun Dec 25, 2016 6:06 pm    Post subject: Re: Winter Thermostat Adjustment Reply with quote

goober wrote:
It depends on your driving habits. If you do a lot of prolonged highway driving, probably not. If you do a lot of low-speed city driving, adjusting it might not hurt.

Do you have a stock air-cleaner and oil-filler? If so, how much oily schmutz build-up is there in the tube going to the air-cleaner and under the oil cap? If you have significant build-up, your engine is running too cold and to warm it up....


That's my situation. Complete and working stock setup - flaps, working t-stat for the flaps AND the oil bath filter pre-heat, but an oily breather hose. Mostly city stop and go to and from work. Gas mileage tanks too.
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PostPosted: Sun Dec 25, 2016 7:17 pm    Post subject: Re: Winter Thermostat Adjustment Reply with quote

Well with low speed driving me personally would consider it as I have a means of monitoring oil temp. AS you think about that adjustment I doubt it would make any difference. If you have a chance get it out on the highway for a nice 20 mile run, turn around go back. That may clear out the muck in the pipe from low speed running. Don't lug the engine, hold it in gear longer too, helps with cabin heat.
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PostPosted: Wed Dec 28, 2016 10:13 am    Post subject: Re: Winter Thermostat Adjustment Reply with quote

vamram wrote:
First of, Merry Christmas, Happy Hanukah & of course Happy Fesitvus for All!

In cold winter weather - not Florida, Hawaii or Southern Cal - should the thermostat bracket be lowered to keep the flaps from opening fully? I'm talking about places where its regularly below 30* for weeks at a time.

Thanks!

Victor


Absolutely not.

Simply install it as VW recommends.
The system is designed so the flaps will not open until a certain warmth is attained.
Since it is a thermostat that activates the flaps, it will not open until it is warmed up to where it should open, whether it is 90F outside or 10F outside. That is the awesome thing about thermostats. It reads the temps and opens the flaps when it should. I have driven in very cold weather, well below freezing, where the thermostat did not open. The heat still works Smile ...but the drafts are painful.

Under normal driving conditions, the thermostat will open after a short period of time. I live in a climate with cool damp winters, and drive my 69 bug frequently, but it is generally small round town trips, 5-10 miles at a time. Often I drive 3 to 4 miles then another 3-4 mile leg, then another, and another. I have the thermostat and the stock air cleaner with stove pipe pre-heat, but the thermostat is not connected to the air cleaner cause it has the flap without the arm for the air cleaner connection. I plan to install that when the engine comes out, but it has been in place for about 20 years. It does not get the mayonnaise cap.

Breather hoses are supposed to be oily on the inside. If it is oily on the outside maybe it is leaking and should be replaced?
I get milage in the teens with the short trip round town driving, and higher when I do a tank that is mainly freeway driving. I try to get it out on the freeway once in a while which dries it out better.

The pre-heat system in a 69 bug is better than in earlier cars with the smaller tube.

pic of your engine?
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PostPosted: Wed Dec 28, 2016 10:21 am    Post subject: Re: Winter Thermostat Adjustment Reply with quote

I agree with the others in NOT changing the adjustment. Clara mentioned it and I've read it elsewhere in that in some VERY cold temps, the thermostat never opens which is a good thing. The engine is trying to reach a good working temperature which will burn off condensation inside it.

Even with the thermostat flaps closed inside the shroud, there is still some cooling air getting through. VW spent MILLIONS designing the system for all different kinds of climates.
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PostPosted: Wed Dec 28, 2016 10:34 am    Post subject: Re: Winter Thermostat Adjustment Reply with quote

gt1953 - I have the VDO oil pressure & temp gauges. I have the sensor in place of the FRONT oil relief plug. It's been recommended to me to move it to the pressure switch w/a t-fitting for it and the VDO pressure sender.

Btw - thanks all for your input. I've decided to leave it as-is and let the TStat work as it will. I have a completely stock system for a '72 - oil bath, working oil bath tstat vacuum valve and pre-heat flap, stove-pipe & pre-heat hose, evap system, etc. Running a Solex 34-4 w/a working dashpot, and a matching German Bosch DVDA.

Clara, my driving habits are similar to yours - many small local trips. Sometimes I'll throw an extra 10-20 miles on when on a supermarket run (1 mile from home) just so that the engine can warm up nicely. Here's a pic of the engine when I had just freshly painted the tins, so it's nice and clean. I've put on about 20k on the car since this picture, and have replaced the Bocar carb w/the Solex 34-4. [EDIT] I also didn't have the pre-heat oil bath t-stat hooked up yet in this pic.
Image may have been reduced in size. Click image to view fullscreen.

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PostPosted: Wed Dec 28, 2016 10:49 am    Post subject: Re: Winter Thermostat Adjustment Reply with quote

You do not want the oil temp sender moved to the oil pressure location using a T.

Precious little oil moves through that location.
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PostPosted: Wed Dec 28, 2016 11:31 am    Post subject: Re: Winter Thermostat Adjustment Reply with quote

The folks at Wolfgang international suggested doing so, based on their own testing. I don't want to turn this into a dreaded oil thread, but if enough goes by the pressure switch to establish pressure, how is that not enough for establishing the temps? They also said that the front pressure relief plug is not ideal because the oil cooler is located above that so more cooling air is available at that spot. I'm not a mechanic so I just weigh the cumulative advice here, from pros and in books, and try to make the best decision.
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PostPosted: Wed Jan 25, 2017 7:52 am    Post subject: Re: Winter Thermostat Adjustment Reply with quote

Hi, I've been having these thermostat questions as well. This all seems like good info, but I still haven't heard how many turns it takes to properly thread the thermostat on the flap post. Screw it all the way on there till you run out of threads, or just or stop as soon as you catch some threads, or somewhere inbetween?

It seems to me that the flaps are completely open when the thermostat is not hooked up. Then, when you thread the thermostat on the post, you have to pull it down (closing the flaps) to mount it to the bottom of the thermostat bracket. Then when it heats up, it expands allowing the flaps to open (how much, IDK?). Will the thermostat adjust to let the flaps completely open no matter how far it is threaded on the post? Is there any way to judge it?

Thanks everybody!
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PostPosted: Wed Jan 25, 2017 8:14 am    Post subject: Re: Winter Thermostat Adjustment Reply with quote

juicedog070 wrote:
Hi, I've been having these thermostat questions as well. This all seems like good info, but I still haven't heard how many turns it takes to properly thread the thermostat on the flap post. Screw it all the way on there till you run out of threads, or just or stop as soon as you catch some threads, or somewhere inbetween?

It seems to me that the flaps are completely open when the thermostat is not hooked up. Then, when you thread the thermostat on the post, you have to pull it down (closing the flaps) to mount it to the bottom of the thermostat bracket. Then when it heats up, it expands allowing the flaps to open (how much, IDK?). Will the thermostat adjust to let the flaps completely open no matter how far it is threaded on the post? Is there any way to judge it?

Thanks everybody!


Go to youtube and type in VW thermostat adjustment. There's a video in there that will answer these questions clearly. But to answer your questions-

Yes, screw the thermostat all the way onto the rod until it stops. You adjust it with the bracket. You pull the thermostat down into the bracket until the flaps are closed. When the thermostat expands, it will push the flaps open.
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