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It's always worse than you think My 73 convertible rebuild
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jerrybromley
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PostPosted: Wed Jan 11, 2017 2:15 pm    Post subject: It's always worse than you think My 73 convertible rebuild Reply with quote

Here's my 73 convertible the day I brought it home for a winter project
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don't get me wrong I knew it was going to need a lot of work. (I even bought a new miller MIG) but this surprised me
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We all know the Super relies on the body to support the steering and that part of the body was rusted beyond repair, so some one found an interesting alternative

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I'm not even sure what kind of rack and pinion this is but the steering linkage had an extra ujoint in it and felt a little jerky
The damage did not end there
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Well you get the idea . What will follow as I get to it will be the pictures of my attempt to save this poor old girl and have her safe and fun to drive again


Last edited by jerrybromley on Wed Jan 11, 2017 2:29 pm; edited 1 time in total
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joey1320
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PostPosted: Wed Jan 11, 2017 2:26 pm    Post subject: Re: It's always worse than you think My 73 convertible rebuild Reply with quote

Don't judge a book by it's cover... Wow that's a lot of rot.
I'm rooting for ya Wink
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jerrybromley
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PostPosted: Wed Jan 11, 2017 2:38 pm    Post subject: Re: It's always worse than you think My 73 convertible rebuild Reply with quote

The first order of business was to fix the chassis and floors
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jerrybromley
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PostPosted: Wed Jan 11, 2017 3:02 pm    Post subject: Re: It's always worse than you think My 73 convertible rebuild Reply with quote

And then on to the rear of the car

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and test fit
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Chad1376
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PostPosted: Wed Jan 11, 2017 3:52 pm    Post subject: Re: It's always worse than you think My 73 convertible rebuild Reply with quote

Wow - you are a brave man. Looking at what's you've repaired so far, I'm sure you'll be able to bring that car back to life. Keep at it.
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joey1320
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PostPosted: Wed Jan 11, 2017 4:00 pm    Post subject: Re: It's always worse than you think My 73 convertible rebuild Reply with quote

That was a quick update. Nice work so far. Keep the pics coming.
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PostPosted: Wed Jan 11, 2017 7:22 pm    Post subject: Re: It's always worse than you think My 73 convertible rebuild Reply with quote

A 73 with rack n pinion? That a PO addition?

Ambitious for sure, but looks like you are handle it . Good job.
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PostPosted: Wed Jan 11, 2017 8:02 pm    Post subject: Re: It's always worse than you think My 73 convertible rebuild Reply with quote

I saw your title, then looked at your "before" picture where it didn't look too bad. I also noticed the Michigan license plate in that picture and thought "this isn't going to be good".. Laughing

You are a brave guy. Keep chipping away at it. Wink
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jerrybromley
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PostPosted: Thu Jan 12, 2017 6:57 am    Post subject: Re: It's always worse than you think My 73 convertible rebuild Reply with quote

Thanks for all the encouragement Exclamation Lord knows I can use all I can get

So as I looked over the front of the car I assumed I would have to cut it apart piece by piece and weld it back together as I had seen others on Samba do.

As it happens I was given the phone number to WAYOUT Salvage in Kingston (Arizona) edit Arkansas
(479.665.4126)

I had many conversations with Derrick and came up with a different plan
Here's the next installment
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The rust that you can see is minimal mostly surface. Arizona is of course so much drier than Michigan even the areas I can't get to will be in better condition than mine


Last edited by jerrybromley on Sun Sep 17, 2017 11:19 am; edited 1 time in total
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Zundfolge1432 Premium Member
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PostPosted: Thu Jan 12, 2017 7:09 am    Post subject: Re: It's always worse than you think My 73 convertible rebuild Reply with quote

Derrick is located in Arkansas, Kingston Ark.
www.wayoutsalvage.com
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garyt
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PostPosted: Thu Jan 12, 2017 7:14 am    Post subject: Re: It's always worse than you think My 73 convertible rebuild Reply with quote

Late model SB floorpan, came with rack and pinion. Nice work. Was it originally orange?
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jerrybromley
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PostPosted: Thu Jan 12, 2017 7:15 am    Post subject: Re: It's always worse than you think My 73 convertible rebuild Reply with quote

I have never taken a car of any kind apart at this level and this is my first VW of any kind so............ Ignorance is bliss I dove it


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As you can see I started by cutting away small sections to see what I was getting into. At each point I tried to leave some of the original car so if need be I'd have something to weld to
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PostPosted: Thu Jan 12, 2017 7:18 am    Post subject: Re: It's always worse than you think My 73 convertible rebuild Reply with quote

That is amazing. The car screamed "CRUSHER, PLEEEEEASE!!!

Are you keeping the rack and pinion? I think the section to the front of the napoleon's hat is shaped differently for that than a factory '73.
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jerrybromley
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PostPosted: Thu Jan 12, 2017 7:19 am    Post subject: Re: It's always worse than you think My 73 convertible rebuild Reply with quote

Yea the car was orange and I have been told that late models had rack and pinion ........But trust me this was definitely not factory or for that matter I doubt it was a VW rack
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jerrybromley
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PostPosted: Thu Jan 12, 2017 7:27 am    Post subject: Re: It's always worse than you think My 73 convertible rebuild Reply with quote

OK so now we are in the present and here is my first test fit

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My goal here is to make sure all the body bolts line up with the chassis bolt holes . Then bolt everything in place and weld it back together

More photos will come but from here on out I seem to be in charted waters
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jerrybromley
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PostPosted: Thu Jan 12, 2017 1:12 pm    Post subject: Re: It's always worse than you think My 73 convertible rebuild Reply with quote

Zundfolge1432 wrote:
Derrick is located in Arkansas, Kingston Ark.
www.wayoutsalvage.com

WOW My bad !!!! I thought AR was Arizona, Embarassed Well the clip is pretty solid anyways
Thanks for the correction!
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260KMN
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PostPosted: Thu Jan 12, 2017 2:13 pm    Post subject: Re: It's always worse than you think My 73 convertible rebuild Reply with quote

Excellent work and dedication. That car was bad.keep up the good work.
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jerrybromley
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PostPosted: Tue Jan 17, 2017 7:08 am    Post subject: Re: It's always worse than you think My 73 convertible rebuild Reply with quote

Transplant nears completion.
I still have some cosmetic welding to do inside but the structure is now solid

This is the front cleaco'ed in place

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Welded solid ......The front end is one with the body


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She kinda looks like Frankenstein's bride
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PostPosted: Wed Jan 18, 2017 10:36 am    Post subject: Re: It's always worse than you think My 73 convertible rebuild Reply with quote

You're good at this.

Wonder what the rack came from if not a late beetle?
What will you put on it? Apparently late 3 bolt is easier to change ball joints than later two bolt struts.
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PostPosted: Wed Jan 18, 2017 10:49 am    Post subject: Re: It's always worse than you think My 73 convertible rebuild Reply with quote

garyt wrote:
You're good at this.

Wonder what the rack came from if not a late beetle?
What will you put on it? Apparently late 3 bolt is easier to change ball joints than later two bolt struts.


If I have to work on the suspension, I prefer my '74's 2-bolt strut setup than my '72's. Changing the ball joints is easier on the ealier 3-bolts, but changing the strut insert is a lot harder.
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Give peace a chance - Stop Russian-Soviet Aggression!!

'74 Super 9/16 - present, in refurb process.
'73 Super - 6/18 - Present - Daily Driver!
'75 Super Le Grande...waiting it's turn in line behind '74.
Click to view image
Save the Supers!!
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