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Bursch Samba Member
Joined: October 28, 2006 Posts: 448 Location: Netherlands
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Posted: Sun Jul 26, 2020 1:55 am Post subject: Coil has power, but no sparks flying with Digifant |
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1986 Syncro, 2.1 L wbx with Digifant
We have plenty of experience on our Type4 powered T2 with L-jet and MegaSquirt but not with this system.
So the engine stopped running all of a sudden. Still turns over, but just won't start. After trying for a while, there is the smell of fuel, so for now assuming the issue isnt fuel related. The starter motor just turns and turns, and not even one hiccup or some kind of combustion going on.
When you turn the ignition on, coil is supplied with 12V. But hooking up the strobe nothing happens on either one of the HT leads when trying to start. Swapped out the original with a Blue Coil thinking it could be faulty coil, but none the wiser.
Removing the distributor cap everything looks oke with a green, brown/white and red/black running from the connector.
Where should I start looking or which parts do I need to swap out and try to see what the effect is? _________________ 1978 T2b ASI Riviera Plan I // Camper Special with MegaSquirt & EDIS // 091 with 5.14 R/P and Peloquins LSD
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MarkWard Samba Member
Joined: February 09, 2005 Posts: 17114 Location: Retired South Florida
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Posted: Sun Jul 26, 2020 4:56 am Post subject: Re: Coil has power, but no sparks flying with Digifant |
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The quickest test is to try another coil. They do fail. If you don’t have a coil, next suspect would be the hall sender in the distributor or the three wire harness. Unplugged look for corrosion. Visually check the 3 wires in the distributor and the 3 wires in the harness. They do get brittle. You can bypass the hall for testing with a simple 12 volt test light connected to ground. _________________ ☮️ |
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Bursch Samba Member
Joined: October 28, 2006 Posts: 448 Location: Netherlands
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Posted: Sun Jul 26, 2020 6:54 am Post subject: Re: Coil has power, but no sparks flying with Digifant |
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MarkWard wrote: |
The quickest test is to try another coil. They do fail. If you don’t have a coil, next suspect would be the hall sender in the distributor or the three wire harness. Unplugged look for corrosion. Visually check the 3 wires in the distributor and the 3 wires in the harness. They do get brittle. You can bypass the hall for testing with a simple 12 volt test light connected to ground. |
Thanks for the quick reply! First thing I tried was swapping in another coil, hoping to fix the problem. Unfortunately, made no difference.
Unplugged the 3-wire harness on the dizzy and it looks nice and clean, so do the wires. Any additional reading you would recommend regarding the Hall and the procedure you described briefly? _________________ 1978 T2b ASI Riviera Plan I // Camper Special with MegaSquirt & EDIS // 091 with 5.14 R/P and Peloquins LSD
Powered by Just Kampers, German Supply, Busted Bus & Aircooled Technology
2008: Amsterdam - Beijing - Olympics -- 17.500km
2010: Amsterdam - Cape Town - FIFA World Cup -- 26.000km
2014: New York - Rio de Janeiro - FIFA World Cup -- 28.000km
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MarkWard Samba Member
Joined: February 09, 2005 Posts: 17114 Location: Retired South Florida
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Posted: Sun Jul 26, 2020 7:16 am Post subject: Re: Coil has power, but no sparks flying with Digifant |
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The method I use is to unplug the coil wire from the cap and set the end near a ground and the hall harness disconnected. I turn the key to run. With a simple 12 volt testlight grounded, I probe one of the outer wires of the harness then the center wire. Then the opposite outer wire back to center repeating this action. The coil should spark each jump. If it does, you’ve confirmed the harness, ECU, and coil are good and it’s a safe bet the hall has failed.
Also, you should verify the distributor is turning. It’s happened where the distributor has shifted up out of the engine case.
Disclaimer, I haven’t done this test on a digifant in a ton of years and I might be remembering wrong. I’m using a cheap 12 volt test light that looks like an ice pick with a single wire and alligator clip. It has a bulb, not an LED.
I also think the manual has a similar test described using a ground wire. The ECU fires the coil directly. _________________ ☮️ |
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VicVan Samba Member
Joined: July 01, 2015 Posts: 1840 Location: Vancouver Island, BC
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Posted: Sun Jul 26, 2020 7:20 am Post subject: Re: Coil has power, but no sparks flying with Digifant |
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Bursch wrote: |
Any additional reading you would recommend regarding the Hall and the procedure you described briefly? |
Hi
This is ithe Digifant manual, with an extensive diagnostics section.
http://oldbluesblog.com/files/DigifantProTrainingManual_SingleSided.pdf
Everything you need is in there.
Also, on the coil is a green wire. If shorted to ground, it will cause the symptoms you are describing. Try this:
crazyvwvanman wrote: |
One more quick check. At the coil is a connector with 2 green wires. These plug onto spades of terminal 1 of the coil. The thicker green wire is from the ECU to trigger the coil to spark. Unplug the connector and plug it back on with ONLY the thicker wire making a connection to a spade on the coil.
The other thinner green wire connects to the dash area to feed an rpm signal to the oil warning board and the tach. The test above disconnects this dash rpm feed. While it is very rare there have been cases where a failure in the oil warning circuit board or the tach have kept the ignition coil from sparking. The test above eliminates that possibility
Mark
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Looked like this for me:
(If this is the culprit, more info on this thread https://www.thesamba.com/vw/forum/viewtopic.php?p=7781223#7781223) _________________ '90 Little Blue Truck, 2WD auto, FAS GenV 2.0 NA (AVH) |
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Ahwahnee Samba Member
Joined: June 05, 2010 Posts: 9798 Location: Mt Lemmon, AZ
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DigiMatrix Samba Member
Joined: April 20, 2010 Posts: 449 Location: Up North Canada
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Posted: Sun Jul 26, 2020 9:39 am Post subject: Re: Coil has power, but no sparks flying with Digifant |
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Sounds like the Hall sensor is working because it was noted there was a smell of fuel. The code in the ECU will not fire the injectors unless there are Hall pulses. |
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crazyvwvanman Samba Member
Joined: January 28, 2008 Posts: 9923 Location: Orbiting San Diego
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Posted: Sun Jul 26, 2020 9:57 am Post subject: Re: Coil has power, but no sparks flying with Digifant |
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Here is a way to prove the hall works, the injectors spray ok, and the coil makes sparks.
1. remove a screw on one side of the engine which holds an injector pair in the manifold. Pull out an injector pair.
2. pull the center wire out of the distributor cap and set the loose end on engine metal so any spark will jump to the metal.
3. remove distributor cap, rotate engine till the pulley timing marks line up AND the rotor points to the #1 mark of the distributor edge.
4. loosen the 13mm nut that holds down the distributor clamp bracket to the block. Leave the nut on just a couple threads.
5. lift up the distributor slightly and make sure the rotor now turns with your fingers.
6. turn on the key but don't crank the starter.
7. rotate the rotor by hand and you should hear the fuel pump run and see the injectors spray for each 1/4 turn of the rotor. there should also be a spark from the loose wire end for each 1/4 turn. careful!
Gas is flammable and injector spray mist perhaps more so.
Have a fire extinguisher and hopefully a friend standing by.
Be very careful!
Mark |
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Captain Pike Samba Member
Joined: December 30, 2003 Posts: 3340 Location: Talos IV, Piedmont Arizona
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Posted: Sun Jul 26, 2020 11:07 am Post subject: Re: Coil has power, but no sparks flying with Digifant |
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Brain dead. _________________ LEARN TO SELF RESCUE
59 Panel bus, 1966 Single cab. 73' 181. 73 Westy. 91' H6 Vanagon 3.3L.
.....................All Current....................... |
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Bursch Samba Member
Joined: October 28, 2006 Posts: 448 Location: Netherlands
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Posted: Sun Jul 26, 2020 12:30 pm Post subject: Re: Coil has power, but no sparks flying with Digifant |
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DigiMatrix wrote: |
Sounds like the Hall sensor is working because it was noted there was a smell of fuel. The code in the ECU will not fire the injectors unless there are Hall pulses. |
Interesting. There is a smell of fuel but it's not very strong. Not as strong as I would suspect it to be from older FI or carbed engines.
Also, took out one of the spark plugs (to see if I could get some sparks holding it against the case) but it plug itself was dry... _________________ 1978 T2b ASI Riviera Plan I // Camper Special with MegaSquirt & EDIS // 091 with 5.14 R/P and Peloquins LSD
Powered by Just Kampers, German Supply, Busted Bus & Aircooled Technology
2008: Amsterdam - Beijing - Olympics -- 17.500km
2010: Amsterdam - Cape Town - FIFA World Cup -- 26.000km
2014: New York - Rio de Janeiro - FIFA World Cup -- 28.000km
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Bursch Samba Member
Joined: October 28, 2006 Posts: 448 Location: Netherlands
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Posted: Sun Jul 26, 2020 12:38 pm Post subject: Re: Coil has power, but no sparks flying with Digifant |
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crazyvwvanman wrote: |
Here is a way to prove the hall works, the injectors spray ok, and the coil makes sparks.
1. remove a screw on one side of the engine which holds an injector pair in the manifold. Pull out an injector pair.
2. pull the center wire out of the distributor cap and set the loose end on engine metal so any spark will jump to the metal.
3. remove distributor cap, rotate engine till the pulley timing marks line up AND the rotor points to the #1 mark of the distributor edge.
4. loosen the 13mm nut that holds down the distributor clamp bracket to the block. Leave the nut on just a couple threads.
5. lift up the distributor slightly and make sure the rotor now turns with your fingers.
6. turn on the key but don't crank the starter.
7. rotate the rotor by hand and you should hear the fuel pump run and see the injectors spray for each 1/4 turn of the rotor. there should also be a spark from the loose wire end for each 1/4 turn. careful!
Gas is flammable and injector spray mist perhaps more so.
Have a fire extinguisher and hopefully a friend standing by.
Be very careful!
Mark |
Nice
just to be sure, with the center wire, you mean the HT lead running from the coil to the dizzy cap? Or the middle one of the three wires plugged to the side of the dizzy? _________________ 1978 T2b ASI Riviera Plan I // Camper Special with MegaSquirt & EDIS // 091 with 5.14 R/P and Peloquins LSD
Powered by Just Kampers, German Supply, Busted Bus & Aircooled Technology
2008: Amsterdam - Beijing - Olympics -- 17.500km
2010: Amsterdam - Cape Town - FIFA World Cup -- 26.000km
2014: New York - Rio de Janeiro - FIFA World Cup -- 28.000km
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ragnarhairybreeks Samba Member
Joined: October 26, 2009 Posts: 1890 Location: Sidney B.C. Canada
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Posted: Sun Jul 26, 2020 12:42 pm Post subject: Re: Coil has power, but no sparks flying with Digifant |
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Hi,
Not saying this is your problem, but my 2.1 suddenly stopped when driving and it turned out to be bad solder joint in ecu.
https://www.thesamba.com/vw/forum/viewtopic.php?t=...u+alistair
Just a thought to keep in back of mind
Good luck
Alistair _________________ '86 7 passenger syncro, converted to westy pop top, project still in progress
'82 westy, diesel converted to gas in '94, now gone...
https://shufti.blog/
Old address still works...
http://shufti.wordpress.com |
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crazyvwvanman Samba Member
Joined: January 28, 2008 Posts: 9923 Location: Orbiting San Diego
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Posted: Sun Jul 26, 2020 12:48 pm Post subject: Re: Coil has power, but no sparks flying with Digifant |
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Yes, pull the spark wire from the center of the cap that has 5 spark wires.
When finished with the test,
1. turn the rotor till it points at the mark on the distributor edge
2. push the distributor back down into place while rocking the rotor to make sure it engages fully into place. tighten the 13mm nut
3. put back the injectors and screws
4. put back the distributor cap and center lead
Mark |
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tjet Samba Member
Joined: June 10, 2014 Posts: 3533 Location: CA & NM
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Posted: Sun Jul 26, 2020 1:38 pm Post subject: Re: Coil has power, but no sparks flying with Digifant |
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Bursch wrote: |
just to be sure, with the center wire, you mean the HT lead running from the coil to the dizzy cap? Or the middle one of the three wires plugged to the side of the dizzy? |
Yes, you want to ground out the HT "heavy" coil wire. If you don't ground out the secondary lead from the coil, it will make the jump to ground anyway, but it usually burns up the coil when the spark is forced to the take the "next" path of least resistance - like a big air gap. |
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crazyvwvanman Samba Member
Joined: January 28, 2008 Posts: 9923 Location: Orbiting San Diego
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Posted: Sun Jul 26, 2020 1:51 pm Post subject: Re: Coil has power, but no sparks flying with Digifant |
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Just need to set the end of the wire on engine metal and the spark if it is good and strong will easily jump the few millimeters to the metal while making a small pop sound.
Mark |
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Bursch Samba Member
Joined: October 28, 2006 Posts: 448 Location: Netherlands
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Posted: Sun Jul 26, 2020 2:00 pm Post subject: Re: Coil has power, but no sparks flying with Digifant |
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Thanks for pointing this out! Just read up on your thread and must have been quite maddening until finding the bad solder joint! _________________ 1978 T2b ASI Riviera Plan I // Camper Special with MegaSquirt & EDIS // 091 with 5.14 R/P and Peloquins LSD
Powered by Just Kampers, German Supply, Busted Bus & Aircooled Technology
2008: Amsterdam - Beijing - Olympics -- 17.500km
2010: Amsterdam - Cape Town - FIFA World Cup -- 26.000km
2014: New York - Rio de Janeiro - FIFA World Cup -- 28.000km
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