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'47 Beetle resurrection
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D-train
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PostPosted: Tue Mar 28, 2017 2:09 am    Post subject: Re: '47 Beetle resurrection Reply with quote

Keep them coming! I'm out of action with shoulder surgery so will give me some reading!
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PostPosted: Tue Mar 28, 2017 8:40 am    Post subject: Re: '47 Beetle resurrection Reply with quote

splitjunkie wrote:
Look forward to seeing this play out. It would also be interesting to see the bad spots before they were cut out.


Here is some shots of decades of substandard repairs. Both front and rear aprons were installed minus the mounting flanges , they were simply/poorly lap welded. After looking closer the rear apron crank hole had been somewhat crudely added and we have no reason to believe it was OG to the kar. The front apron has suffered the same fate. The Spare Well Panel was hand made and welded on in the same fashion. Same goes for the spare tire well.

Our number one goal was to preserve any redeemable OG metal. That is were we are with the body today, we have removed the materials that where foreign to the Kar and now we I really looking forward to the reconstruction process.

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PostPosted: Tue Mar 28, 2017 9:56 am    Post subject: Re: '47 Beetle resurrection Reply with quote

Well duh, it is just an "old VW", it's not like it was worth fixing right. Laughing

It's nice to see these old and rare VW's getting the proper high quality and correct repairs done to them. All of us who've bought decades old, used air cooled VW's have had to undo previous owners poor mechanical and bodywork repairs.

I remind myself as I fix these old VW's correctly that they were truly an entry level, low cost automobile. Most were handed down or sold as they aged and were then owned by broke kids or adults who only wanted to get from point A to point B. If it broke or was wrecked, they chose the least cost solution to get it back on the road.

Now, as the values and collectibility of them has so dramatically improved, many of our VW's (like this one) are getting the proper repairs done to them. Threads like this where someone is dropping BIG COIN to fix this VW, only reinforces that.
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WrennMetallWerks
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PostPosted: Tue Mar 28, 2017 11:37 am    Post subject: Re: '47 Beetle resurrection Reply with quote

wcfvw69 wrote:
DDub wrote:
TheResurrectionProject wrote:
Thanks for following along fellas. This should be a fun one. I will leave some stuff laying on the ground for you guys once and a while hehe. Smile

For what it's worth I could care less how messy your shop is. I was recently in a shop that you could barely walk through, stuff piled everywhere. The shop specializes in XK-E's and is known all over the country and they do excellent work. Only thing important is what goes out the door.


For full disclosure, my comment was a joke from watching his last thread. His shop is immaculately clean and organized. It was very impressive to see that. Very Happy


Thank you very much for the compliments and all the support with our threads It's really nice to work in a clean environment. Smile I think one advantage I had to create this habit was always working alone and only having to pick up after myself. When my son came on with me I just taught him clean up after everyday. Now it just happens naturally. My 13 year old son is going to intern for a part of the summer and we will be leading him in the same direction. Smile We are also excited about some new tools we added to the shop for this year. Hoping if I can teach them now to clean and take care of these tools they may at last their Dad. Ha ha
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Telephunken
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PostPosted: Tue Mar 28, 2017 1:52 pm    Post subject: Re: '47 Beetle resurrection Reply with quote

In response to what Bill mentioned about them being "disposable" cars and not getting sufficient repairs: This would be especially true on these very early cars; In 46 and 47 many of the cars were brought back to the factory after being wrecked or literally just punished by soldiers and others who drove them. i'm sure many of you have seen the old photos of the bone yards from those years. I don't know the quality of repairs that were done at the time and then they were put back on the road. i'm not implying that all of the repairs on this particular car were done in that era but I'm simply saying that there was probably a large turnover of repair work being done in those very early years. keep in mind this is before Volkswagen was selling Beatles to the public so these cars were truly just "tools" and were essentially just disposable. in this cars case I think it may have been possibly some early poor repairs that were just not corrected later on but instead hidden.
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PostPosted: Tue Mar 28, 2017 2:42 pm    Post subject: Re: '47 Beetle resurrection Reply with quote

Telephunken wrote:
In response to what Bill mentioned about them being "disposable" cars and not getting sufficient repairs: This would be especially true on these very early cars; In 46 and 47 many of the cars were brought back to the factory after being wrecked or literally just punished by soldiers and others who drove them. i'm sure many of you have seen the old photos of the bone yards from those years. I don't know the quality of repairs that were done at the time and then they were put back on the road. i'm not implying that all of the repairs on this particular car were done in that era but I'm simply saying that there was probably a large turnover of repair work being done in those very early years. keep in mind this is before Volkswagen was selling Beatles to the public so these cars were truly just "tools" and were essentially just disposable. in this cars case I think it may have been possibly some early poor repairs that were just not corrected later on but instead hidden.


Yes. I too have seen the photos and heard the coffee table cometaries related to the 46 and 47. I'm finding it very fun to gather information about these cars. I appreciate your input. I have been studying a local 47 (going back soon with more questions to compare) and have set up a viewing of a 46 tomorrow evening (I will keep you guys posted on my findings and or discrepancies) We are really looking forward to bringing this piece of history back to least the standard (if not a bit higher Smile ) of witch it was born with , Regardless of its post production demise and or neglect.

Thanks again for the feedback, I truly enjoy the speculation and discoveries that go along with cars of this Vintage. Smile
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PostPosted: Tue Mar 28, 2017 4:00 pm    Post subject: Re: '47 Beetle resurrection Reply with quote

D-train wrote:
Keep them coming! I'm out of action with shoulder surgery so will give me some reading!


I got you Tony. Just kick back and relax. Ha ha

Get well soon buddy.
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PostPosted: Tue Mar 28, 2017 5:50 pm    Post subject: Re: '47 Beetle resurrection Reply with quote

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PostPosted: Tue Mar 28, 2017 8:32 pm    Post subject: Re: '47 Beetle resurrection Reply with quote

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WrennMetallWerks
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PostPosted: Wed Mar 29, 2017 9:22 am    Post subject: Re: '47 Beetle resurrection Reply with quote

Good morning Samba World. Smile

So here is a panel I picked up to use as the beginning of our quest to replicate the original 47 quarter. However we are still in need of the driver side, basically the mirror image of this panel and we will wield it down to size.

Thanks in advance on any leads....

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PostPosted: Wed Mar 29, 2017 7:28 pm    Post subject: Re: '47 Beetle resurrection Reply with quote

Here is a shot of the panels I sourced that we plan to use for the 47

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PostPosted: Wed Mar 29, 2017 7:38 pm    Post subject: Re: '47 Beetle resurrection Reply with quote

In this shot you will see the firewall panel that im attaching to a Wolf rear apron for a 53 that we just finished
This piece we made in house but the time it took was unexpected. The donor I sourced has one that appears to be in very nice condition. This is another part I would love to see this panel being reproduced someday.


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kdf38
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PostPosted: Wed Mar 29, 2017 8:31 pm    Post subject: Re: '47 Beetle resurrection Reply with quote

usariemen wrote:
lit looks like that the double layer metal patches are missing at the blue one.
They shall sit there:
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I am not sure when they started. But I have a early 1949 and it still has them.

My mid Nov 47 does not appear to have these. There are two odd shaped raised dimples on the inside of the R side panel a few inches either side of the gas tank support. I felt one dimple on the L side. It was dark and hard to reach over to that side. I do have the lower recessed shown. The panel between the dash and gas tank has been welded/patched, so maybe the double layers were removed.

My Feb 49 has the double pieces...

Mike
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PostPosted: Wed Mar 29, 2017 9:17 pm    Post subject: Re: '47 Beetle resurrection Reply with quote

kdf38 wrote:
usariemen wrote:
lit looks like that the double layer metal patches are missing at the blue one.
They shall sit there:
Image may have been reduced in size. Click image to view fullscreen.

I am not sure when they started. But I have a early 1949 and it still has them.

My mid Nov 47 does not appear to have these. There are two odd shaped raised dimples on the inside of the R side panel a few inches either side of the gas tank support. I felt one dimple on the L side. It was dark and hard to reach over to that side. I do have the lower recessed shown. The panel between the dash and gas tank has been welded/patched, so maybe the double layers were removed.

My Feb 49 has the double pieces...



Mike


Thank you Mike for the feedback. That is helpful. I just saw a 46 that did not have them as well.

I'm hopeful we can determine wether they were ever there on this body. I appreciate you taking the time to comment. If if ever have a chance to take photos of the lower recessed area on your 47 it would be greatly appreciated.
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PostPosted: Wed Mar 29, 2017 10:00 pm    Post subject: Re: '47 Beetle resurrection Reply with quote

Do you guys see a Doubler

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https://music.youtube.com/watch?v=_aoE5aYSutY&si=mkZKPxd_41QA1kfs
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virtanen
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PostPosted: Wed Mar 29, 2017 10:33 pm    Post subject: Re: '47 Beetle resurrection Reply with quote

My theory is that they had a project to make body stiffer.

Early 1948 introduced the rear body brackets to fasten body better to chassis. At the same time those douple plates added for front.
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WrennMetallWerks
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PostPosted: Thu Mar 30, 2017 6:26 am    Post subject: Re: '47 Beetle resurrection Reply with quote

virtanen wrote:
My theory is that they had a project to make body stiffer.

Early 1948 introduced the rear body brackets to fasten body better to chassis. At the same time those douple plates added for front.


I concur with that theory my friend. I feel doubler was a after thought from performance Discoveries.
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https://music.youtube.com/watch?v=PaCorLXzC5w&si=cbzT8fjlzVlIWfSV
https://music.youtube.com/watch?v=_aoE5aYSutY&si=mkZKPxd_41QA1kfs
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PostPosted: Thu Mar 30, 2017 12:19 pm    Post subject: Re: '47 Beetle resurrection Reply with quote

Here are the reproduction panels we have ordered for this build

Did the 47 only have one drain hole in the spare tire well?

Is the hole in the spare well where the wiring goes through round or a tab for holding the wiring like the rest. Whatever it is , I know it housed a grommet so, I'm thinking round?

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https://music.youtube.com/watch?v=PaCorLXzC5w&si=cbzT8fjlzVlIWfSV
https://music.youtube.com/watch?v=_aoE5aYSutY&si=mkZKPxd_41QA1kfs
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Martin Southwell
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PostPosted: Thu Mar 30, 2017 4:02 pm    Post subject: Re: '47 Beetle resurrection Reply with quote

We had this one hole or two thread fairly recently, and can be found here: https://www.thesamba.com/vw/forum/viewtopic.php?t=669777

As for the hole which the wiring goes through, with the internal rubber grommet, I do have the original off my 47 somewhere, and from memory, it's shape was more like that of a circle, flattened top and bottom, with the left & right side being U shaped. The rubber grommet can of course be made to fit into any shape.

I don't think this shape was as a result of the front end being stoved in during an accident back in 1966. After this, the car was sold for £15 to an owner who tried to spend as little as possible on getting it back on the road.

Always fun with these early cars, as the metal is 0.8mm thick, and the repro panels are 1.0mm. Doesn't sound much, but makes quite a difference to the rigidity of the metal, and sometimes welding one to the other.
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PostPosted: Thu Mar 30, 2017 4:34 pm    Post subject: Re: '47 Beetle resurrection Reply with quote

Martin Southwell wrote:
We had this one hole or two thread fairly recently, and can be found here: https://www.thesamba.com/vw/forum/viewtopic.php?t=669777

As for the hole which the wiring goes through, with the internal rubber grommet, I do have the original off my 47 somewhere, and from memory, it's shape was more like that of a circle, flattened top and bottom, with the left & right side being U shaped. The rubber grommet can of course be made to fit into any shape.

I don't think this shape was as a result of the front end being stoved in during an accident back in 1966. After this, the car was sold for £15 to an owner who tried to spend as little as possible on getting it back on the road.

Always fun with these early cars, as the metal is 0.8mm thick, and the repro panels are 1.0mm. Doesn't sound much, but makes quite a difference to the rigidity of the metal, and sometimes welding one to the other.


Thank you for the response. I had read that one as well. It was the first time I had heard of the rear apron not having the deck lid bump stop holes. I'm seeing some with and some with out (Is it safe to say if they have them it's not the original apron?) I would love to see more examples. As for the tire well I was hoping for some photo confirmation of what it looks like. In a earlier post a shared a very poor shot of one I was able to take. Along with that question I did not know if the two drain holes directly under the bumper brackets were present on the 47.

So technically the Wolf apron has four holes. Two in the center and one on each end. Does that sound correct? Does the 47 have three then, one center located and one one ether side ? ( may seem sillly to ask , but I don't know )

The thinner metal is slightly more challenging but that is part of the adventure of working on this Kar. Smile

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