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Power Outlets in Eurovan, and Solar Panels?
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milkandrelish
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PostPosted: Thu Jul 27, 2017 4:08 pm    Post subject: Power Outlets in Eurovan, and Solar Panels? Reply with quote

Hi All,

I just picked up my '99 Eurovan Camper, and I'm wanting to figure out the electricity/power situation.

It's my understanding that the two 3-pronged outlets in the van can only be used while connected to shore power. This is not useful to me, as I'm not planning on being near shore power. Is there any way to bring power from the Auxiliary battery to the outlets? I know next to nothing about electricity.

I want to figure out a sustainable way to supply power for a laptop, phone and camera. Solar seems to be a good way to do this - but I have a few questions:

1) If I get a solar panel, can I use the 3-pronged outlets without shore power? Is anything additional involved in making this happen? If not, how do I 'plug things into' the power generated by the solar panels?

2) Are there clever mounting techniques on the van that won't add wind resistance and be 'thief-proof'? I've seen Girl With A Van's back ladder solar panel mount and the super thin roof mounted panel. Anything else you all have seen?

Lastly, who should I speak with to deal with wiring and these types of questions? Would it be a Eurovan specialist? A VW mechanic? A general electrician?

Any help is much appreciated!
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PostPosted: Thu Jul 27, 2017 5:17 pm    Post subject: Re: Power Outlets in Eurovan, and Solar Panels? Reply with quote

I don't have an EVC, so can't help you much with the 120V outlet specifics, but something else you might look into if all you are wanting to keep running are a laptop, phone, and camera:

A) For the laptop: a 12V DC adapter (I've worked out of vehicles occasionally for many years, and every laptop or laptop-replacing tablet I've ever had has had one that can be easily purchased)

B) For the phone and camera: USB chargers, plugged into one of the many available USB charging outlets that fit in standard cigarette lighter plugs


For a clueless-newbie solar setup that's also portable, relatively easy to store, and flexible with respect to placement (i.e. easy to position so that it's directly facing the sun): I bought one of these to use with our Weekender, and have been happy with it so far.
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PostPosted: Fri Jul 28, 2017 10:19 am    Post subject: Re: Power Outlets in Eurovan, and Solar Panels? Reply with quote

IdeaNerd wrote:
I don't have an EVC, so can't help you much with the 120V outlet specifics, but something else you might look into if all you are wanting to keep running are a laptop, phone, and camera:

A) For the laptop: a 12V DC adapter (I've worked out of vehicles occasionally for many years, and every laptop or laptop-replacing tablet I've ever had has had one that can be easily purchased)

B) For the phone and camera: USB chargers, plugged into one of the many available USB charging outlets that fit in standard cigarette lighter plugs


For a clueless-newbie solar setup that's also portable, relatively easy to store, and flexible with respect to placement (i.e. easy to position so that it's directly facing the sun): I bought one of these to use with our Weekender, and have been happy with it so far.


Thanks for this! I have been thinking because I'm so uninitiated to solar and wiring, it would probably be a good idea to get a portable 'plug and play' solar panel.

Can I just connected the solar panel and a charge controller to the existing auxiliary battery? What else is involved other than getting the panel and devices in your setup?
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PostPosted: Fri Jul 28, 2017 11:57 am    Post subject: Re: Power Outlets in Eurovan, and Solar Panels? Reply with quote

milkandrelish wrote:
IdeaNerd wrote:

For a clueless-newbie solar setup that's also portable, relatively easy to store, and flexible with respect to placement (i.e. easy to position so that it's directly facing the sun): I bought one of these to use with our Weekender, and have been happy with it so far.


Thanks for this! I have been thinking because I'm so uninitiated to solar and wiring, it would probably be a good idea to get a portable 'plug and play' solar panel.

Can I just connected the solar panel and a charge controller to the existing auxiliary battery? What else is involved other than getting the panel and devices in your setup?


That's what I've been doing (just connecting it directly to the auxiliary battery w/the included clips), and nothing has blown up yet. Smile

I used the Renogy suitcase setup without any additions for a while (it works fine that way), but I eventually went ahead and got 20-foot extension cables (these) and soldered the clips to those, so I could move the panel into the sun more easily when parked in shaded areas or when the passenger side of the van is facing the sun (the auxiliary battery is under the driver's seat on the Weekender). The longer the cables, the less efficient things get, but my theory is I make up for that by being able to place the solar panel where the sun can shine on it. Wink

Like you, I didn't have a clue about solar, wiring, controllers or the like when I bought our Weekender. Buying the all-in-one setup made it "one less thing to think about" super-easy, and being able to easily face the panel directly into the sun has proven a nice bonus.


Last edited by IdeaNerd on Fri Jul 28, 2017 11:59 am; edited 1 time in total
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PostPosted: Fri Jul 28, 2017 11:58 am    Post subject: Re: Power Outlets in Eurovan, and Solar Panels? Reply with quote

You can find several contrubutions of amateur solar installations in the 'burned up busses vanagons' thread

IF you arent comfortable rewiring a 12 VDC fusebox, you should get comfortable doing this first - Don Casey writes a good book on boat electrics which is really a good reference for mobile DC applications, with a marine twist.

The challenges to doing this from internet advice are threefold

- sourcing good materials(many solar controllers are cheap junk)
- Not anticipating your usage pattern (both driver and camping)
- Poor wiring practices in connecting, strain relief, shielding, grounding, and chafe relief. There are many ways to screw this up.
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PostPosted: Fri Jul 28, 2017 12:05 pm    Post subject: Re: Power Outlets in Eurovan, and Solar Panels? Reply with quote

@Abscate, on the books front:

I've got this book, but haven't gotten too far into it yet. Are you familiar with it? If so, any opinion on it? You're the pure-bred engineer here, so I value your take on it.
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PostPosted: Fri Jul 28, 2017 2:42 pm    Post subject: Re: Power Outlets in Eurovan, and Solar Panels? Reply with quote

Abscate wrote:
You can find several contrubutions of amateur solar installations in the 'burned up busses vanagons' thread

IF you arent comfortable rewiring a 12 VDC fusebox, you should get comfortable doing this first - Don Casey writes a good book on boat electrics which is really a good reference for mobile DC applications, with a marine twist.

The challenges to doing this from internet advice are threefold

- sourcing good materials(many solar controllers are cheap junk)
- Not anticipating your usage pattern (both driver and camping)
- Poor wiring practices in connecting, strain relief, shielding, grounding, and chafe relief. There are many ways to screw this up.


Thank you @Abscate. Even for an 'all in one' setup that IdeaNerd talks about, are you suggesting I should have at least a base understanding of a 12 VDC fusebox (no idea what this is)?

If so, I should read up.
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PostPosted: Fri Jul 28, 2017 7:31 pm    Post subject: Re: Power Outlets in Eurovan, and Solar Panels? Reply with quote

I don't know that book, but it's probably a good start.

Without being rude or judgy, your questions are pretty indicative you are starting down at the basics. Electrical stuff can't be made simple with all in one kits offered by vendors, there are a set of practices for installing, securing, and making connections that make this stuff safe. I had a house project once that had four buyer inspections before mine, and not a single one caught that the house mains were grounded to a copper pipe which visibly was coupled to a plastic pipe before it reached ground. That was an ungrounded 200 amp residential service, absolutely deadly. If you read the books, checking the ground protection involves checking the connection. An expert understands you have to follow ground path and establish sound practice, not just the connection.

I'll confess I cringe at about 90% of the pictures I see of wiring here.

I'm paranoid because I wire boats, and when you have a boat on fire it's a really bad day. Your boat is basically 300 gallons of gasoline in the form of fiberglass, and once it starts on fire you can't get away. The Casey book on wiring makes you a paranoid schizo on grounding, chafe protection, and strain relief.

You can do things safer and simpler with some engineering controls too. A simple solar panel to a battery, no integration or battery switches, under supervision , can't really go wrong.

There are a couple of Top shelf electrical workers here, I'll try to link to some of their work.
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PostPosted: Sat Jul 29, 2017 7:59 am    Post subject: Re: Power Outlets in Eurovan, and Solar Panels? Reply with quote

^^ agree

In racing this is one of the biggest problems at the lower levels. The wiring is terrible and thus, people have problems all of the time. I see the same thing on some solar setups. People spend all of this money on nice panels and controllers then the wiring between is terrible, thus the problems or efficiency issues. Just like in racing, someone will buy a $5K data system and wire it up like some 3 year old did it.

Honestly, wiring is not hard but with some reading and patience, you'd be amazed with what you can do. many are looking for a plug and play operation and with a EVC, that's pretty much not going to happen.
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PostPosted: Sat Jul 29, 2017 8:05 am    Post subject: Re: Power Outlets in Eurovan, and Solar Panels? Reply with quote

Since no one has mentioned it explicitly yet...IF you want to run 120v appliances in your EVC while not connected to shore power (e.g. plug into the standard outlets), you will need to add an Inverter to your setup. Two years ago I performed a near-complete overhaul of my EVC's coach electrical system, and I stopped before adding an inverter (designed it in, but did not purchase).

My free advice is to have a very clear idea of what you need to accomplish while off grid, and then design from there. And then my other free advice is you really don't know the answer to this until you've done a couple of trips Wink

I'm 200% sold on the single most expensive thing I did, which was to put in a Lithium Iron Phosphate battery pack in place of the standard coach battery. The amount of *usable* energy you get in the same footprint as lead acid is a whole different ball park.

But, expect to buy a new power converter/battery charger; a fair amount of very thick and expensive cable; marine grade busses and switches, and do some soldering. With my battery pack, cabling, switches, power converter, high grade solar controller, two suitcase solar panels, (and converting all of the interior bulbs to LED) I have well over $2K invested. But I have a pretty much inexhaustible supply of electricity - much more than I really need. My write-up is in the house battery thread on Cole's site if you want to check it out.
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PostPosted: Sat Jul 29, 2017 8:27 am    Post subject: Re: Power Outlets in Eurovan, and Solar Panels? Reply with quote

Great, thank you guys. It looks like I have a lot of homework to do before I can consider doing this myself.

I have zero knowledge of this stuff as it is!
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PostPosted: Sat Jul 29, 2017 8:33 am    Post subject: Re: Power Outlets in Eurovan, and Solar Panels? Reply with quote

@milkandrelish, there isn't anything @Abscate writes above that I disagree with, and having seen boats on fire, his paranoia regarding modifying one's 12-volt system is justified (particularly in that context!). If a person doesn't understand the difference between volts, amps, and watts... or they don't have any idea what fuses are for, or they have some other similar giant gap in having a basic understanding of electrical systems, then they clearly don't have any business modifying the electrical system in their van.

That said, I'm concerned you're going to end up scared off by an impression that you have to be a rocket scientist in order to accomplish your stated goal, which was this:

milkandrelish wrote:
I want to figure out a sustainable way to supply power for a laptop, phone and camera.

You also said
milkandrelish wrote:
"Solar seems to be a good way to do this"

(and you're right about that -- it is a good way to do it!)

I wasn't (and still am not) under the impression you actually desire to rewire your van's existing system. I'm thinking you just want to be able to run three devices when you're on a trip, without running out of power.

I've worked mobile for very long time. I used to take my laptop on all kinds of trips that left me many miles from anything even remotely resembling an AC electrical outlet. When I found out that I could power my laptop(s) from a 12-volt cigarette-lighter power adapter, it was a game changer.

I won't bore you with all the details, but during those early years I learned some things about inverters, the difference between direct current and alternating current, the difference between volts, amps, and watts, and also an introductory understanding of the different kinds of batteries and their charging cycles. Frankly, there is a lot to know. I'm still trying to get a better understanding of how to maximize the utilization of a given system, for instance -- which is why I bought the book that I linked to earlier.

Even though I've learned all these different things, I'm still rarely eager to tear into an OEM electrical system to modify it.

That was the reasoning behind purchasing the Renogy portable suitcase system -- it's basically just a battery charger, that happens to be solar powered. In other words, this, except with a little smart charging circuitry between the solar panel and the battery:

Abscate wrote:
A simple solar panel to a battery, no integration or battery switches, under supervision , can't really go wrong.


It's simple, and on par safety-wise with connecting a regular battery charger to your battery. Your van is not going to suddenly burst into flames. The sun will shower you with photons, and the solar panel will use those photons to charge your battery, so that you can safely run your laptop, phone, and camera as long as you want.

We've run with this system about a year now. It works great. We pull into camp, take the Renogy panel out of the van, set it up, and connect it to the auxiliary battery. If we've got good sun, it keeps the battery charged up, and we can go days without having to fire up the van.

My initial goals were very similar to yours: I just wanted to be able to run a handful of devices over a reasonably long period of time (i.e. days or weeks instead of hours), without it getting crazy-complicated. For me, two things made that possible, even easy:

1) Going DC wherever I could, taking advantage of the fact that there really aren't very many devices that absolutely have to use 110-120 volt AC power sources. USB battery chargers in particular have changed most of my electronics battery charging needs. I have yet to find a modern electronic device that can't be charged with just a USB outlet, and getting a USB outlet out of a 12-volt cigarette lighter adapter is about as simple as it gets.

2) Using a portable solar battery charger to keep the auxiliary battery charged when we're stationary.


I went with the "engineered by people who know a lot more about solar systems than I do", self-contained, portable Renogy system for #2, precisely because I wanted something that was simple, safe, convenient, and didn't require any special installation. In my experience to-date, it's satisfied every one of those checkboxes. Is it the very best possible solution? I have no idea. But for our needs, it's worked beautifully.

Personal experience shared FWIW, keeping in mind that our van is an MV Weekender which doesn't use shore power at all, and thus may not be entirely applicable to your EVC. Hopefully helpful to you nonetheless. (Item #1 on my two-item list above will likely help when off the grid, regardless of what van you have or what you are using for power.)

Lastly, just for the record and before anyone starts to wonder, I don't have any connection with Renogy at all. I have just found this product very helpful in solving the "how do I add solar to my system without having to be become a solar system rocket scientist" problem.

Whichever route you end up going on all of this, I also want to welcome you to the community -- congrats on your new-to-you EVC! It's a good bunch of people here, filled with smart guys like @Abscate. My wish for you and your van is that you have tons of fun with it, going on adventures wherever you want to go. Very Happy
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PostPosted: Sat Jul 29, 2017 11:41 am    Post subject: Re: Power Outlets in Eurovan, and Solar Panels? Reply with quote

Also, you could be like me. Leave the laptops and tablets home and just bring a phone. Build a fire, cook on it and live off the land. I think the only thing I really need for electric is things I can just use rechargeable batteries for. You can go to town and make up a kick butt system but in the end, isn't it really to get away from that stuff? In my mind, if I have everything depleted by the end i did a good job. So if you are looking for a project to just see what you can do, there's nothing wrong with that (trust me I've done that many times).
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PostPosted: Sat Jul 29, 2017 9:33 pm    Post subject: Re: Power Outlets in Eurovan, and Solar Panels? Reply with quote

@jjvincent: I'm right there with you on that, when we're camping just to be camping. Smile The places we usually go, our phones don't even work, so we don't even turn them on. Laptop stays home. Camera comes along... sometimes.

I think in general we could all use considerably more "unplugged" time.

Last trip, I just sat by the stream and watched trout for half the afternoon. Very Happy

When I'm working from the road, it gets a bit more complicated device-wise. Shocked
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PostPosted: Sun Jul 30, 2017 7:32 am    Post subject: Re: Power Outlets in Eurovan, and Solar Panels? Reply with quote

I forgot, the underseat cooler in the EV holds 22 cans of beer. So, that's why I went through it and made sure it worked for a few days.
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PostPosted: Mon Jul 31, 2017 9:31 am    Post subject: Re: Power Outlets in Eurovan, and Solar Panels? Reply with quote

IdeaNerd wrote:
@milkandrelish, there isn't anything @Abscate writes above that I disagree with, and having seen boats on fire, his paranoia regarding modifying one's 12-volt system is justified (particularly in that context!). If a person doesn't understand the difference between volts, amps, and watts... or they don't have any idea what fuses are for, or they have some other similar giant gap in having a basic understanding of electrical systems, then they clearly don't have any business modifying the electrical system in their van.

That said, I'm concerned you're going to end up scared off by an impression that you have to be a rocket scientist in order to accomplish your stated goal, which was this:

milkandrelish wrote:
I want to figure out a sustainable way to supply power for a laptop, phone and camera.

You also said
milkandrelish wrote:
"Solar seems to be a good way to do this"

(and you're right about that -- it is a good way to do it!)

I wasn't (and still am not) under the impression you actually desire to rewire your van's existing system. I'm thinking you just want to be able to run three devices when you're on a trip, without running out of power.

I've worked mobile for very long time. I used to take my laptop on all kinds of trips that left me many miles from anything even remotely resembling an AC electrical outlet. When I found out that I could power my laptop(s) from a 12-volt cigarette-lighter power adapter, it was a game changer.

I won't bore you with all the details, but during those early years I learned some things about inverters, the difference between direct current and alternating current, the difference between volts, amps, and watts, and also an introductory understanding of the different kinds of batteries and their charging cycles. Frankly, there is a lot to know. I'm still trying to get a better understanding of how to maximize the utilization of a given system, for instance -- which is why I bought the book that I linked to earlier.

Even though I've learned all these different things, I'm still rarely eager to tear into an OEM electrical system to modify it.

That was the reasoning behind purchasing the Renogy portable suitcase system -- it's basically just a battery charger, that happens to be solar powered. In other words, this, except with a little smart charging circuitry between the solar panel and the battery:

Abscate wrote:
A simple solar panel to a battery, no integration or battery switches, under supervision , can't really go wrong.


It's simple, and on par safety-wise with connecting a regular battery charger to your battery. Your van is not going to suddenly burst into flames. The sun will shower you with photons, and the solar panel will use those photons to charge your battery, so that you can safely run your laptop, phone, and camera as long as you want.

We've run with this system about a year now. It works great. We pull into camp, take the Renogy panel out of the van, set it up, and connect it to the auxiliary battery. If we've got good sun, it keeps the battery charged up, and we can go days without having to fire up the van.

My initial goals were very similar to yours: I just wanted to be able to run a handful of devices over a reasonably long period of time (i.e. days or weeks instead of hours), without it getting crazy-complicated. For me, two things made that possible, even easy:

1) Going DC wherever I could, taking advantage of the fact that there really aren't very many devices that absolutely have to use 110-120 volt AC power sources. USB battery chargers in particular have changed most of my electronics battery charging needs. I have yet to find a modern electronic device that can't be charged with just a USB outlet, and getting a USB outlet out of a 12-volt cigarette lighter adapter is about as simple as it gets.

2) Using a portable solar battery charger to keep the auxiliary battery charged when we're stationary.


I went with the "engineered by people who know a lot more about solar systems than I do", self-contained, portable Renogy system for #2, precisely because I wanted something that was simple, safe, convenient, and didn't require any special installation. In my experience to-date, it's satisfied every one of those checkboxes. Is it the very best possible solution? I have no idea. But for our needs, it's worked beautifully.

Personal experience shared FWIW, keeping in mind that our van is an MV Weekender which doesn't use shore power at all, and thus may not be entirely applicable to your EVC. Hopefully helpful to you nonetheless. (Item #1 on my two-item list above will likely help when off the grid, regardless of what van you have or what you are using for power.)

Lastly, just for the record and before anyone starts to wonder, I don't have any connection with Renogy at all. I have just found this product very helpful in solving the "how do I add solar to my system without having to be become a solar system rocket scientist" problem.

Whichever route you end up going on all of this, I also want to welcome you to the community -- congrats on your new-to-you EVC! It's a good bunch of people here, filled with smart guys like @Abscate. My wish for you and your van is that you have tons of fun with it, going on adventures wherever you want to go. Very Happy


Wow, @Ideanerd thank you so much for your detailed response.

I am indeed a bit intimidated by the prospect of having a firm grasp on wiring, but you hit the nail on the head: I do only want to accomplish a few 'simple' things.

I think your two tips will help me quite a bit, and I don't want to rewire my van if I don't have to, therefore i think the comparison to EVC vs Weekender makes little to no difference.

I've also found this community to be nothing but helpful and friendly, and you're a prime example of this. Again, thank you for your insight and I'll start to explore the solar world more in-depth soon.

Regarding being 'completely off the grid', I want to live in my EVC starting early next year and I want to have my laptop to work on photography, writing, and more.
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PostPosted: Mon Jul 31, 2017 9:52 am    Post subject: Re: Power Outlets in Eurovan, and Solar Panels? Reply with quote

milkandrelish wrote:
Great, thank you guys. It looks like I have a lot of homework to do before I can consider doing this myself.

I have zero knowledge of this stuff as it is!


Trying to actually be positive instead of my last post..

The first step in this is to sit down and actually put to paper what you want when you camp, then calculate the loads you need, then - and only then- start to put a system to mind.

We sail for a week with two 12 volt Group 24 batteries with no charging capability other than idling the motor (which is really tacky to do on anchor)

Example

A typical iPhone battery is about 7 Watts hours, and a Group 24 battery is about 1000 Watt hours. IF the kids are going to discharge/charge their phones each day, you need about 7 Watt hours per phone per day, or about 50 Watt hours per week. Thats going to be about 5% of your battery capacity.

You don't want to take a battery down below 50% for best life.


UGh - that graphics intensive photo laptop is gong to be a power hog. More like 30-50 Watts per hour draw - so if you work 6 hours, thats a 240 Watt hour draw - 1/4 of one battery.

Rough rule of thumb - to get a reliable long term source of X watts of power - you need solar panels to support 4x of rated power. A 200 Watt solar panel is neither small nor cheap.
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PostPosted: Mon Jul 31, 2017 10:07 am    Post subject: Re: Power Outlets in Eurovan, and Solar Panels? Reply with quote

Abscate wrote:
milkandrelish wrote:
Great, thank you guys. It looks like I have a lot of homework to do before I can consider doing this myself.

I have zero knowledge of this stuff as it is!


Trying to actually be positive instead of my last post..

The first step in this is to sit down and actually put to paper what you want when you camp, then calculate the loads you need, then - and only then- start to put a system to mind.

We sail for a week with two 12 volt Group 24 batteries with no charging capability other than idling the motor (which is really tacky to do on anchor)

Example

A typical iPhone battery is about 7 Watts hours, and a Group 24 battery is about 1000 Watt hours. IF the kids are going to discharge/charge their phones each day, you need about 7 Watt hours per phone per day, or about 50 Watt hours per week. Thats going to be about 5% of your battery capacity.

You don't want to take a battery down below 50% for best life.


UGh - that graphics intensive photo laptop is gong to be a power hog. More like 30-50 Watts per hour draw - so if you work 6 hours, thats a 240 Watt hour draw - 1/4 of one battery.

Rough rule of thumb - to get a reliable long term source of X watts of power - you need solar panels to support 4x of rated power. A 200 Watt solar panel is neither small nor cheap.


Thank you Abscate! Yes, this is a good plan of attack. I ultimately want to live in this van and be able to run a laptop for a few hours per day (in addition to charging my phone).

I want to take a look at the book you suggested, and then start laying out quantities/power requirements/etc.
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PostPosted: Mon Aug 07, 2017 3:44 pm    Post subject: Re: Power Outlets in Eurovan, and Solar Panels? Reply with quote

@milkandrelish Glad you found it helpful! I've got another book around here that I think might prove helpful for you, but I'm having trouble finding it at the moment. If I find it and it still looks useful after flipping through it, I'll post back on this thread again for you.

Meanwhile, one more "broad-strokes guidelines" point:

3) Plan on not using electricity to generate heat, at all. It generally takes ridiculous amounts of power.

I was serious about that French press idea. A blow dryer you can probably live without, but I know for some people, coffee is its own food group. Wink We're not that devoted, but have found a French press great for camping and van trips.

@Abscate I like your simple, useful points. Nice! Thanks for putting them out there.
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jjvincent
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Joined: January 11, 2016
Posts: 1267
Location: Bethlehem, PA
jjvincent is offline 

PostPosted: Tue Aug 08, 2017 6:06 am    Post subject: Re: Power Outlets in Eurovan, and Solar Panels? Reply with quote

As for a French Press, I've been using this for years (I can throw it on the ground and kick it around but it will still work):
Image may have been reduced in size. Click image to view fullscreen.


As for heating the water for it, an old as dirt aluminum percolator that's heated by my tiny one burner back packing stove (which I have had for 30 years).
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