Hello! Log in or Register   |  Help  |  Donate  |  Buy Shirts See all banner ads | Advertise on TheSamba.com  
TheSamba.com
 
Valve adjustment question/problem solving
Forum Index -> Performance/Engines/Transmissions Share: Facebook Twitter
Reply to topic
Print View
Quick sort: Show newest posts on top | Show oldest posts on top View previous topic :: View next topic  
Author Message
cocopuffsman
Samba Member


Joined: February 28, 2015
Posts: 76

cocopuffsman is offline 

PostPosted: Wed Sep 13, 2017 3:27 pm    Post subject: Valve adjustment question/problem solving Reply with quote

just adjusted my valves using the fallowing method (below)... with the exception that my valve #3 exhaust and my cylinder #4 intake valve seem to have no clearance for adjusting? what could be some causes for this and is my method incorrect?



Method used:
Valves (110 cam) 004 clearance with feeler gauge
1) put the motor at top dead center. You will know by slightly twisting the pulley and you will see the #2 exhaust valve moving.
2) adjust the #1 intake and exhaust and #2 intake.
3) adjust the #4 exhaust valve.
4) turn the motor over 360 degrees.
5) adjust the #2 exhaust valve
6) adjust the #3 intake and exhaust and the #4 intake.
7) you are done.
Basically you are setting it at TDC, adjusting 3 valves on one side and 1 on the other side. Turn the motor 360 degrees and adjust all the valves you haven't adjusted yet. Boom, done.
_________________
https://www.youtube.com/watch?v=z5HSYpTKrUg

https://youtu.be/z5yDe0MKzYw

https://youtu.be/MpJoZYZNLLI

https://youtu.be/m8-rsKIvbos

https://youtu.be/bfYDA3-N0fg
Back to top
View user's profile Send private message Gallery Classifieds Feedback
[email protected]
Samba Member


Joined: August 15, 2002
Posts: 4394
Location: Brew City
roy@mofoco.com is offline 

PostPosted: Wed Sep 13, 2017 3:32 pm    Post subject: Re: Valve adjustment question/problem solving Reply with quote

cocopuffsman wrote:
just adjusted my valves using the fallowing method (below)... with the exception that my valve #3 exhaust and my cylinder #4 intake valve seem to have no clearance for adjusting? what could be some causes for this and is my method incorrect?



Method used:
Valves (110 cam) 004 clearance with feeler gauge
1) put the motor at top dead center. You will know by slightly twisting the pulley and you will see the #2 exhaust valve moving.
2) adjust the #1 intake and exhaust and #2 intake.
3) adjust the #4 exhaust valve.
4) turn the motor over 360 degrees.
5) adjust the #2 exhaust valve
6) adjust the #3 intake and exhaust and the #4 intake.
7) you are done.
Basically you are setting it at TDC, adjusting 3 valves on one side and 1 on the other side. Turn the motor 360 degrees and adjust all the valves you haven't adjusted yet. Boom, done.


That is the only method for adjusting valves I have ever used. Been doing it for 25+ years now. As for the other problem, can you post a picture? Are they cut to length push rods? Swivel feet?
_________________
Please "LIKE" us on facebook to see what we are working on.

https://www.facebook.com/mofoco?ref=ts&fref=ts

www.mofoco.com

Cylinder Head Reference Sheet
Back to top
View user's profile Send private message Send e-mail Visit poster's website Gallery Classifieds Feedback
cocopuffsman
Samba Member


Joined: February 28, 2015
Posts: 76

cocopuffsman is offline 

PostPosted: Wed Sep 13, 2017 3:58 pm    Post subject: Re: Valve adjustment question/problem solving Reply with quote

[email protected] wrote:
cocopuffsman wrote:
just adjusted my valves using the fallowing method (below)... with the exception that my valve #3 exhaust and my cylinder #4 intake valve seem to have no clearance for adjusting? what could be some causes for this and is my method incorrect?



Method used:
Valves (110 cam) 004 clearance with feeler gauge
1) put the motor at top dead center. You will know by slightly twisting the pulley and you will see the #2 exhaust valve moving.
2) adjust the #1 intake and exhaust and #2 intake.
3) adjust the #4 exhaust valve.
4) turn the motor over 360 degrees.
5) adjust the #2 exhaust valve
6) adjust the #3 intake and exhaust and the #4 intake.
7) you are done.
Basically you are setting it at TDC, adjusting 3 valves on one side and 1 on the other side. Turn the motor 360 degrees and adjust all the valves you haven't adjusted yet. Boom, done.


That is the only method for adjusting valves I have ever used. Been doing it for 25+ years now. As for the other problem, can you post a picture? Are they cut to length push rods? Swivel feet?


Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

_________________
https://www.youtube.com/watch?v=z5HSYpTKrUg

https://youtu.be/z5yDe0MKzYw

https://youtu.be/MpJoZYZNLLI

https://youtu.be/m8-rsKIvbos

https://youtu.be/bfYDA3-N0fg
Back to top
View user's profile Send private message Gallery Classifieds Feedback
oldschool5er
Samba Member


Joined: May 28, 2007
Posts: 804
Location: Ohio
oldschool5er is offline 

PostPosted: Wed Sep 13, 2017 6:45 pm    Post subject: Re: Valve adjustment question/problem solving Reply with quote

You have swivel feet and chrome moly pushrods so I use loose zero not .004 for that setup. There are threads here on how to do loose zero adjustments. You would use the same sequence that you did. The valve is set by adjusting the swivel from snug to where the pushrod just turns with your two fingers. I noticed the center lower studs are digging into the rocker spacer, if that is the case I would double check they are not hitting and holding the rocker shaft stands from sitting fully on the head or are causing lack of running clearance for the rockers also.
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
Pruneman99
Samba Member


Joined: February 22, 2012
Posts: 5013
Location: Oceanside
Pruneman99 is offline 

PostPosted: Wed Sep 13, 2017 7:45 pm    Post subject: Re: Valve adjustment question/problem solving Reply with quote

With the stock rockers and swivel feet, the rockers sometimes need to be cut back to allow for proper adjustment.

Did you build this engine and verify rocker geometry?
Back to top
View user's profile Send private message Gallery Classifieds Feedback
fivelugshortaxle
Samba Member


Joined: May 13, 2011
Posts: 4254
Location: Aumsville, Oregon
fivelugshortaxle is offline 

PostPosted: Wed Sep 13, 2017 8:09 pm    Post subject: Re: Valve adjustment question/problem solving Reply with quote

oldschool5er wrote:
You have swivel feet and chrome moly pushrods so I use loose zero not .004 for that setup. There are threads here on how to do loose zero adjustments. You would use the same sequence that you did. The valve is set by adjusting the swivel from snug to where the pushrod just turns with your two fingers. I noticed the center lower studs are digging into the rocker spacer, if that is the case I would double check they are not hitting and holding the rocker shaft stands from sitting fully on the head or are causing lack of running clearance for the rockers also.


This
_________________
Good things come to those who wait.
2332 with lots of goodies....
Rotating assembly balanced by Brothers VW
4340 84mm crank
AA 94mm p&c' s
Total seal 2nd ring, rest are Grants
5.5 h beams
Magnum straight cuts
Steve Long XR310 on a 106
CB 1.4 rockers
CB Magnaspark 2 distributor
NGK D7ea plugs
A1 lowdown 1 3/4 with single muffler
Dellorto 48's with 40 venturies
Kennedy Stage 2 with Daiken disc
Back to top
View user's profile Send private message Send e-mail AIM Address Gallery Classifieds Feedback
cocopuffsman
Samba Member


Joined: February 28, 2015
Posts: 76

cocopuffsman is offline 

PostPosted: Wed Sep 13, 2017 8:37 pm    Post subject: Re: Valve adjustment question/problem solving Reply with quote

oldschool5er wrote:
You have swivel feet and chrome moly pushrods so I use loose zero not .004 for that setup. There are threads here on how to do loose zero adjustments. You would use the same sequence that you did. The valve is set by adjusting the swivel from snug to where the pushrod just turns with your two fingers. I noticed the center lower studs are digging into the rocker spacer, if that is the case I would double check they are not hitting and holding the rocker shaft stands from sitting fully on the head or are causing lack of running clearance for the rockers also.

great observation, I will check tomorrow Smile
_________________
https://www.youtube.com/watch?v=z5HSYpTKrUg

https://youtu.be/z5yDe0MKzYw

https://youtu.be/MpJoZYZNLLI

https://youtu.be/m8-rsKIvbos

https://youtu.be/bfYDA3-N0fg
Back to top
View user's profile Send private message Gallery Classifieds Feedback
FreeBug
Samba Member


Joined: March 12, 2012
Posts: 4278
Location: deepest, darkest Switzerland
FreeBug is offline 

PostPosted: Wed Sep 13, 2017 10:39 pm    Post subject: Re: Valve adjustment question/problem solving Reply with quote

Pruneman99 wrote:
With the stock rockers and swivel feet, the rockers sometimes need to be cut back to allow for proper adjustment.

Did you build this engine and verify rocker geometry?


This. In my experience, rockers ALWAYS needed grinding down for the swivels.
Back to top
View user's profile Send private message Gallery Classifieds Feedback
cocopuffsman
Samba Member


Joined: February 28, 2015
Posts: 76

cocopuffsman is offline 

PostPosted: Thu Sep 14, 2017 8:52 am    Post subject: Re: Valve adjustment question/problem solving Reply with quote

FreeBug wrote:
Pruneman99 wrote:
With the stock rockers and swivel feet, the rockers sometimes need to be cut back to allow for proper adjustment.

Did you build this engine and verify rocker geometry?


This. In my experience, rockers ALWAYS needed grinding down for the swivels.

but they were fine before I put new pistons/cylinders
_________________
https://www.youtube.com/watch?v=z5HSYpTKrUg

https://youtu.be/z5yDe0MKzYw

https://youtu.be/MpJoZYZNLLI

https://youtu.be/m8-rsKIvbos

https://youtu.be/bfYDA3-N0fg
Back to top
View user's profile Send private message Gallery Classifieds Feedback
Pruneman99
Samba Member


Joined: February 22, 2012
Posts: 5013
Location: Oceanside
Pruneman99 is offline 

PostPosted: Thu Sep 14, 2017 11:22 am    Post subject: Re: Valve adjustment question/problem solving Reply with quote

The cylinders may be different length than the ones removed altering your rocker geometry. Adding/removing cylinder shims, decking the case etc will move the heads closer/further from the case as well.

Rocker geometry always needs checked when something on the long block is changed.

With the stock rockers and swivel feet, the rockers really need to be back cut for proper geometry, but sometimes you can get away without it with less than perfect geometry or rocker block shims. Not saying it's right, but sometimes it works ok.

Obviously yours are bottomed out so you need to get different rockers, have yours cut back, or *correct* the rocker geometry so there is some adjustment available.

Are you using stock length pushrods, or cut to length?
Back to top
View user's profile Send private message Gallery Classifieds Feedback
cocopuffsman
Samba Member


Joined: February 28, 2015
Posts: 76

cocopuffsman is offline 

PostPosted: Thu Sep 14, 2017 7:11 pm    Post subject: Re: Valve adjustment question/problem solving Reply with quote

Pruneman99 wrote:
The cylinders may be different length than the ones removed altering your rocker geometry. Adding/removing cylinder shims, decking the case etc will move the heads closer/further from the case as well.

Rocker geometry always needs checked when something on the long block is changed.

With the stock rockers and swivel feet, the rockers really need to be back cut for proper geometry, but sometimes you can get away without it with less than perfect geometry or rocker block shims. Not saying it's right, but sometimes it works ok.

Obviously yours are bottomed out so you need to get different rockers, have yours cut back, or *correct* the rocker geometry so there is some adjustment available.

Are you using stock length push rods, or cut to length?

hmm I added a hardened washer between the heads and the rocker arms as shims and bolted them on, that has solved the issue could that cause any problems?
_________________
https://www.youtube.com/watch?v=z5HSYpTKrUg

https://youtu.be/z5yDe0MKzYw

https://youtu.be/MpJoZYZNLLI

https://youtu.be/m8-rsKIvbos

https://youtu.be/bfYDA3-N0fg
Back to top
View user's profile Send private message Gallery Classifieds Feedback
Pruneman99
Samba Member


Joined: February 22, 2012
Posts: 5013
Location: Oceanside
Pruneman99 is offline 

PostPosted: Thu Sep 14, 2017 8:54 pm    Post subject: Re: Valve adjustment question/problem solving Reply with quote

Well it could solve the issue, could compund it. You.need to work out your rocker geometry.

Tons of threads on that here, pick your poison. Different strokes for different folks for setting that up.

Like I said before, usually the stock rockers need to be back cut to make it work right.

When you move the rockers further from the heads, you might need longer pushrods. It has to be measured. If you just start tossing shims in there to fix the problem of no adjustment on the swivel feet, you can really mess other things up.

I tore down a mostly stock engine that had just a few hours on it and the exhaust valve guides we're nearly eaten through because the geometry was so bad. But the engine ate some other pieces first. I don't think the builder measured anything.
Back to top
View user's profile Send private message Gallery Classifieds Feedback
Dale M.
Samba Member


Joined: April 12, 2006
Posts: 20378
Location: Just a tiny bit west of Yosemite Valley
Dale M. is offline 

PostPosted: Fri Sep 15, 2017 5:27 am    Post subject: Re: Valve adjustment question/problem solving Reply with quote

Anybody notice threads on rocker arm studs...

Image may have been reduced in size. Click image to view fullscreen.


And note the coupler nut used to secure valve covers....

Image may have been reduced in size. Click image to view fullscreen.


Little bit of "cringe factor" there for me....

Dale
_________________
“Fear The Government That Wants To Take Your Guns" - Thomas Jefferson.

"Kellison Sand Piper Roadster" For Street & Show.
"Joe Pody Sandrover" Buggy with 2180 for Autocross (Sold)
============================================================
All suggestions and advice are purely my own opinion. You are free to ignore them if you wish ...
Back to top
View user's profile Send private message Gallery Classifieds Feedback
FeelthySanchez
Samba Member


Joined: February 03, 2011
Posts: 1349
Location: Now is that a real poncho, or a Sears poncho?
FeelthySanchez is offline 

PostPosted: Fri Sep 15, 2017 6:35 am    Post subject: Re: Valve adjustment question/problem solving Reply with quote

Dale nailed it on the stripped rocker stud. Good eye & those clear pics helped a bunch.
I'll add: Make sure the #4 plug hole is not cracked (appears a bit so).
The motor oil will be "glittery" from that chafed blue aluminum rocker arm spacer. Hope that a FFF was employed here. If not, time to add one.

You've a bunch of work ahead of ya ..... R&R the stripped rocker arm stud(s), shorten (or screw-in deeper) the head studs, retorque the heads, clearance the rockers, then re-set rocker geometry.
p.s: It's nice to see a 32 NDIX again!
_________________
modok wrote:
I would like if you had enough clue to communicate what you are doing.
Ryan Tucker wrote:
Enough clue..Whats that mean?
OldIronSpine wrote:
I'm not sure how compression works.
Turbos don't produce torque, they produce HP. Instead of torque.
The real problem with NA engines is you don't hear the nice whine of the turbo as it spools up.
Before I commit, I'm going to do more research because I don't really know what piston rings are.
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
mark tucker
Samba Member


Joined: April 08, 2009
Posts: 23937
Location: SHALIMAR ,FLORIDA
mark tucker is offline 

PostPosted: Fri Sep 15, 2017 9:51 am    Post subject: Re: Valve adjustment question/problem solving Reply with quote

FeelthySanchez wrote:
Dale nailed it on the stripped rocker stud. Good eye & those clear pics helped a bunch.
I'll add: Make sure the #4 plug hole is not cracked (appears a bit so).
The motor oil will be "glittery" from that chafed blue aluminum rocker arm spacer. Hope that a FFF was employed here. If not, time to add one.

You've a bunch of work ahead of ya ..... R&R the stripped rocker arm stud(s), shorten (or screw-in deeper) the head studs, retorque the heads, clearance the rockers, then re-set rocker geometry.
p.s: It's nice to see a 32 NDIX again!
and adjust the valves properly Shocked in 45 years Ive never had to look at the dist or dampner/pully or find tdc rotate backwards and pick a bail of cotton to properly adjust valves.
Back to top
View user's profile Send private message Gallery Classifieds Feedback
nsracing
Samba Member


Joined: November 16, 2003
Posts: 9462
Location: NOVA
nsracing is offline 

PostPosted: Fri Sep 15, 2017 11:09 am    Post subject: Re: Valve adjustment question/problem solving Reply with quote

If the cam is not stock, do NOT adjust intake and exhaust at the same time.

Any cam w/ more duration and more overlap, adjust each by itself. So..if you are going to do the intake, just do the intake until you are happy. Then move on to the exhaust so on.

Otherwise, you will come back here later and say that there is some unusual noises coming out of the case and the engine runs like crap. Laughing

This is getting old. How many times are we going to have threads on valve adjustments?
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
Display posts from previous:   
Reply to topic    Forum Index -> Performance/Engines/Transmissions All times are Mountain Standard Time/Pacific Daylight Savings Time
Page 1 of 1

 
Jump to:  
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum

About | Help! | Advertise | Donate | Premium Membership | Privacy/Terms of Use | Contact Us | Site Map
Copyright © 1996-2023, Everett Barnes. All Rights Reserved.
Not affiliated with or sponsored by Volkswagen of America | Forum powered by phpBB
Links to eBay or other vendor sites may be affiliate links where the site receives compensation.