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1957 Oval Build
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Major Woody
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PostPosted: Fri Sep 18, 2020 2:48 pm    Post subject: Re: 1957 oval build Reply with quote

I like that Featherfill G2. You better be ready to work fast but it builds great with no shrinkage at all. What gun are you using and what size fluid tip? I have an Iwata with a 3.0 fluid tip.
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scotty timmerman
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PostPosted: Fri Sep 18, 2020 9:30 pm    Post subject: Re: 1957 oval build Reply with quote

I’m using a harbor freight central pneumatic hvlp gun with a 1.4 tip. It’s a little smaller then what is recommended on the can but it got the job done. A larger tip would definitely work better.
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71 ghia coupe: Build thread http://www.thesamba.com/vw/forum/viewtopic.php?t=511738&highlight=
71 type 3 fastback auto
71 type 3 fastback manual
73 super beetle
57 oval: build thread: https://www.thesamba.com/vw/forum/viewtopic.php?p=8616563#8616563
63 beetle reassembly: http://www.thesamba.com/vw/forum/viewtopic.php?p=7458619#7458619
2332cc engine build: https://www.thesamba.com/vw/forum/viewtopic.php?p=8608429&highlight=#8608429
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TinCanFab
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PostPosted: Sat Sep 19, 2020 12:11 pm    Post subject: Re: 1957 oval build Reply with quote

I used a cheap Titan 1.8 tip for spraying G2 and thought it was pretty good. Nice wet overlap with no runs
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scotty timmerman
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PostPosted: Mon Sep 21, 2020 9:27 pm    Post subject: Re: 1957 oval build Reply with quote

Stripped down the 36hp engine. Cleaned up the case to inspect it.Looks to have only been line bored once with standard thrust and the crack measures out to be 10/10. Looks like it will be good enough to use. Also took out the oil gallery plugs. These will be getting tapped for pipe plugs.

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71 ghia coupe: Build thread http://www.thesamba.com/vw/forum/viewtopic.php?t=511738&highlight=
71 type 3 fastback auto
71 type 3 fastback manual
73 super beetle
57 oval: build thread: https://www.thesamba.com/vw/forum/viewtopic.php?p=8616563#8616563
63 beetle reassembly: http://www.thesamba.com/vw/forum/viewtopic.php?p=7458619#7458619
2332cc engine build: https://www.thesamba.com/vw/forum/viewtopic.php?p=8608429&highlight=#8608429
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scotty timmerman
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PostPosted: Thu Sep 24, 2020 10:10 pm    Post subject: Re: 1957 oval build Reply with quote

Oil galleries tapped and plugged. Two 1/8”, three 1/16”, and one 1/4” Plug we’re used. Then one 90 that I ported was used for full flow. The oil pump is a 26mm pump that is plugged with 1/4” plug for full flow. Also changed the 6mm pump studs to 8mm. Disassembled a 019 distributor cleaned it up and painted it. Also vented the valve covers.

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71 ghia coupe: Build thread http://www.thesamba.com/vw/forum/viewtopic.php?t=511738&highlight=
71 type 3 fastback auto
71 type 3 fastback manual
73 super beetle
57 oval: build thread: https://www.thesamba.com/vw/forum/viewtopic.php?p=8616563#8616563
63 beetle reassembly: http://www.thesamba.com/vw/forum/viewtopic.php?p=7458619#7458619
2332cc engine build: https://www.thesamba.com/vw/forum/viewtopic.php?p=8608429&highlight=#8608429
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scotty timmerman
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PostPosted: Sun Sep 27, 2020 8:37 pm    Post subject: Re: 1957 oval build Reply with quote

Restored some original headlights today. Sandblasted and powder coated gray then spray painted the black on the outside. Wolfsburg west chrome rings, bulbs holders, screws, and adjuster brackets were used. New seals that I had for the glass was also used. Original e1 hella glass installed.

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71 ghia coupe: Build thread http://www.thesamba.com/vw/forum/viewtopic.php?t=511738&highlight=
71 type 3 fastback auto
71 type 3 fastback manual
73 super beetle
57 oval: build thread: https://www.thesamba.com/vw/forum/viewtopic.php?p=8616563#8616563
63 beetle reassembly: http://www.thesamba.com/vw/forum/viewtopic.php?p=7458619#7458619
2332cc engine build: https://www.thesamba.com/vw/forum/viewtopic.php?p=8608429&highlight=#8608429
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PostPosted: Sun Sep 27, 2020 8:40 pm    Post subject: Re: 1957 oval build Reply with quote

What address do I send my headlight buckets to, for the restoration you posted here?

Looks great!
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PostPosted: Sun Sep 27, 2020 8:50 pm    Post subject: Re: 1957 oval build Reply with quote

im building a powder coating cabnit now. and its all your fault Evil or Very Mad looks great!
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scotty timmerman
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PostPosted: Mon Sep 28, 2020 8:57 pm    Post subject: Re: 1957 oval build Reply with quote

VW_Jimbo wrote:
What address do I send my headlight buckets to, for the restoration you posted here?

Looks great!


Thanks! There is a guy local to me who does headlight restoration if you are looking.


Chickensoup wrote:
im building a powder coating cabnit now. and its all your fault Evil or Very Mad looks great!


Thanks! Definitely worth it. You will not regret it.
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71 ghia coupe: Build thread http://www.thesamba.com/vw/forum/viewtopic.php?t=511738&highlight=
71 type 3 fastback auto
71 type 3 fastback manual
73 super beetle
57 oval: build thread: https://www.thesamba.com/vw/forum/viewtopic.php?p=8616563#8616563
63 beetle reassembly: http://www.thesamba.com/vw/forum/viewtopic.php?p=7458619#7458619
2332cc engine build: https://www.thesamba.com/vw/forum/viewtopic.php?p=8608429&highlight=#8608429
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57BLITZ
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PostPosted: Wed Sep 30, 2020 3:54 pm    Post subject: Re: 1957 oval build Reply with quote

In the words of Gene Winfield, "Every day is School Day..."!
Funny that for how long I have been messing around with VWs, and adding full-flow to my engines, I think that this is the first time that I've seen it on a 36HP engine!!!! Nice work! Cool

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scotty timmerman
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PostPosted: Wed Sep 30, 2020 5:14 pm    Post subject: Re: 1957 oval build Reply with quote

57BLITZ wrote:
In the words of Gene Winfield, "Every day is School Day..."!
Funny that for how long I have been messing around with VWs, and adding full-flow to my engines, I think that this is the first time that I've seen it on a 36HP engine!!!! Nice work! Cool

scotty timmerman wrote:
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I have been doing my research in the vintage speed section. There is a lot of good information over there on 36hp modifications.
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71 ghia coupe: Build thread http://www.thesamba.com/vw/forum/viewtopic.php?t=511738&highlight=
71 type 3 fastback auto
71 type 3 fastback manual
73 super beetle
57 oval: build thread: https://www.thesamba.com/vw/forum/viewtopic.php?p=8616563#8616563
63 beetle reassembly: http://www.thesamba.com/vw/forum/viewtopic.php?p=7458619#7458619
2332cc engine build: https://www.thesamba.com/vw/forum/viewtopic.php?p=8608429&highlight=#8608429
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PostPosted: Wed Sep 30, 2020 5:27 pm    Post subject: Re: 1957 oval build Reply with quote

scotty timmerman wrote:
Restored some original headlights today. Sandblasted and powder coated gray then spray painted the black on the outside. Wolfsburg west chrome rings, bulbs holders, screws, and adjuster brackets were used. New seals that I had for the glass was also used. Original e1 hella glass installed.


Soooo Satisfying. It's the little things that scratch that itch. A resto within a resto.
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scotty timmerman
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PostPosted: Sun Oct 04, 2020 2:38 pm    Post subject: Re: 1957 oval build Reply with quote

Cut the case for a sand seal, drilled and tapped for 8mm case savers, fly cut the cylinder bases and rebuilt the fuel pump.

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_________________
71 ghia coupe: Build thread http://www.thesamba.com/vw/forum/viewtopic.php?t=511738&highlight=
71 type 3 fastback auto
71 type 3 fastback manual
73 super beetle
57 oval: build thread: https://www.thesamba.com/vw/forum/viewtopic.php?p=8616563#8616563
63 beetle reassembly: http://www.thesamba.com/vw/forum/viewtopic.php?p=7458619#7458619
2332cc engine build: https://www.thesamba.com/vw/forum/viewtopic.php?p=8608429&highlight=#8608429
84 vanagon westfalia wolfsburg edition
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PostPosted: Tue Oct 13, 2020 8:33 pm    Post subject: Re: 1957 oval build Reply with quote

Went through the generator. It got new bearings, brushes and springs. Also cleaned the contacts in the voltage regulator

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_________________
71 ghia coupe: Build thread http://www.thesamba.com/vw/forum/viewtopic.php?t=511738&highlight=
71 type 3 fastback auto
71 type 3 fastback manual
73 super beetle
57 oval: build thread: https://www.thesamba.com/vw/forum/viewtopic.php?p=8616563#8616563
63 beetle reassembly: http://www.thesamba.com/vw/forum/viewtopic.php?p=7458619#7458619
2332cc engine build: https://www.thesamba.com/vw/forum/viewtopic.php?p=8608429&highlight=#8608429
84 vanagon westfalia wolfsburg edition
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sunroof
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PostPosted: Wed Oct 14, 2020 7:45 am    Post subject: Re: 1957 oval build Reply with quote

Two questions:

1) How did you get the plugs out?

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2) Why are you putting 8mm studs? I was not aware of a problem with 10mm.

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Don
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scotty timmerman
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PostPosted: Wed Oct 14, 2020 3:53 pm    Post subject: Re: 1957 oval build Reply with quote

sunroof wrote:
Two questions:

1) How did you get the plugs out?


Drilled a hole in them and used the threaded piece in my slide hammer kit.


sunroof wrote:
2) Why are you putting 8mm studs? I was not aware of a problem with 10mm.


They will allow more room for bigger cylinders. Also I wanted to use case savers because 10mm studs on later cars have a problem of pulling out of the case without them. I’m not sure if that is also common with 36hps.
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71 ghia coupe: Build thread http://www.thesamba.com/vw/forum/viewtopic.php?t=511738&highlight=
71 type 3 fastback auto
71 type 3 fastback manual
73 super beetle
57 oval: build thread: https://www.thesamba.com/vw/forum/viewtopic.php?p=8616563#8616563
63 beetle reassembly: http://www.thesamba.com/vw/forum/viewtopic.php?p=7458619#7458619
2332cc engine build: https://www.thesamba.com/vw/forum/viewtopic.php?p=8608429&highlight=#8608429
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txoval
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PostPosted: Wed Oct 14, 2020 7:19 pm    Post subject: Re: 1957 oval build Reply with quote

It may not be in the cards, but I recommend going with the 69.5mm crank by WW or having DPR make you one.

Biggest regret when I built my Okrasa 36hp engine
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scotty timmerman
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PostPosted: Wed Oct 14, 2020 9:24 pm    Post subject: Re: 1957 oval build Reply with quote

txoval wrote:
It may not be in the cards, but I recommend going with the 69.5mm crank by WW or having DPR make you one.

Biggest regret when I built my Okrasa 36hp engine


Crankshaft and flywheel are already in the works. Stay tuned.
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71 ghia coupe: Build thread http://www.thesamba.com/vw/forum/viewtopic.php?t=511738&highlight=
71 type 3 fastback auto
71 type 3 fastback manual
73 super beetle
57 oval: build thread: https://www.thesamba.com/vw/forum/viewtopic.php?p=8616563#8616563
63 beetle reassembly: http://www.thesamba.com/vw/forum/viewtopic.php?p=7458619#7458619
2332cc engine build: https://www.thesamba.com/vw/forum/viewtopic.php?p=8608429&highlight=#8608429
84 vanagon westfalia wolfsburg edition
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scotty timmerman
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PostPosted: Sat Oct 31, 2020 4:43 pm    Post subject: Re: 1957 oval build Reply with quote

Removed the stock cam gear. Drilled the holes out and used my gene berg cutter to cut the recesses for bolts. Also sandblasted and powder coated some of the small tin pieces.

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71 ghia coupe: Build thread http://www.thesamba.com/vw/forum/viewtopic.php?t=511738&highlight=
71 type 3 fastback auto
71 type 3 fastback manual
73 super beetle
57 oval: build thread: https://www.thesamba.com/vw/forum/viewtopic.php?p=8616563#8616563
63 beetle reassembly: http://www.thesamba.com/vw/forum/viewtopic.php?p=7458619#7458619
2332cc engine build: https://www.thesamba.com/vw/forum/viewtopic.php?p=8608429&highlight=#8608429
84 vanagon westfalia wolfsburg edition
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PostPosted: Sat Oct 31, 2020 10:33 pm    Post subject: Re: 1957 oval build Reply with quote

Setting the bar kind of high!

Looking good! Keep giving me something to shoot for!
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