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Newbie engine builder question
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elpres
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PostPosted: Sat Dec 09, 2017 8:37 am    Post subject: Re: Newbie engine builder question Reply with quote

Starbucket wrote:
When you say .05mm difference, do you mean one side is .05mm greater than the other side? It's not uncommon if the case has been line bored as all the bores will be off the same. The machinist will sometimes move the centerline towards the side worn the most so it will clean up at the next over size. If the 1300 case was drilled and tapped to adapt it, that is good but if its just the oil pump plate, those are pretty weak, as those little studs are taking a lot of torque.


The area supposed to be round is .05 to big on both sides. Sorry for poor language!? Both bearings halves reveals cobber as well. Sad

I’m going to see the 1300 engine tomorrow. Let’s say, that an adapter plate has been used. Is it a DIY job to tap and die it instead?
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PostPosted: Sat Dec 09, 2017 8:40 am    Post subject: Re: Newbie engine builder question Reply with quote

Starbucket wrote:
If the 1300 case was drilled and tapped to adapt it, that is good but if its just the oil pump plate, those are pretty weak, as those little studs are taking a lot of torque.
I believe that has been debunked. Those adapters don't only bolt onto the oil pump plate, but also fold under the engine and are attached there as well. Correct me if I am wrong.
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elpres
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PostPosted: Sat Dec 09, 2017 8:45 am    Post subject: Re: Newbie engine builder question Reply with quote

Debunked meaning “being false” eh??
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elpres
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PostPosted: Sat Dec 09, 2017 8:48 am    Post subject: Re: Newbie engine builder question Reply with quote

I guess it would be something like this

https://m.ebay.com/itm/VW-BUG-TYPE-2-BUS-TYPE-3-EN...mwBanner=1

Looks like some part of it goes down underneath and is bolted through. Right?
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TomWesty
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PostPosted: Sat Dec 09, 2017 8:59 am    Post subject: Re: Newbie engine builder question Reply with quote

elpres wrote:
Debunked meaning “being false” eh??
Yes. I am searching for the thread that I saw regarding its strength.
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PostPosted: Sat Dec 09, 2017 9:01 am    Post subject: Re: Newbie engine builder question Reply with quote

TomWesty wrote:
Starbucket wrote:
If the 1300 case was drilled and tapped to adapt it, that is good but if its just the oil pump plate, those are pretty weak, as those little studs are taking a lot of torque.
I believe that has been debunked. Those adapters don't only bolt onto the oil pump plate, but also fold under the engine and are attached there as well. Correct me if I am wrong.

The original ones (back in the 60s) just bolted to the pump so I guess the improved them after the failures.
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elpres
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PostPosted: Sat Dec 09, 2017 10:28 am    Post subject: Re: Newbie engine builder question Reply with quote

But is it possible to DIY tap and die this instead on a type 1 case? Seems like a better solution if possible.
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PostPosted: Sat Dec 09, 2017 10:55 am    Post subject: Re: Newbie engine builder question Reply with quote

elpres wrote:
But is it possible to DIY tap and die this instead on a type 1 case? Seems like a better solution if possible.
That can only be done on a universal case that has the bosses cast into it.
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elpres
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PostPosted: Sat Dec 09, 2017 11:08 am    Post subject: Re: Newbie engine builder question Reply with quote

TomWesty wrote:
elpres wrote:
But is it possible to DIY tap and die this instead on a type 1 case? Seems like a better solution if possible.
That can only be done on a universal case that has the bosses cast into it.

Ok, makes sense.
I read somewhere here http://www.vw-resource.com/
That some people just modified the bar underneath letting the engine rest upon it. I’ll go with the adapter plate if nessesary
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elpres
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PostPosted: Wed Dec 13, 2017 10:13 am    Post subject: Re: Newbie engine builder question Reply with quote

Where in the uk (inside EU), should i buy a case? Its hopeless to find anything usefull around here.(Denmark)
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PostPosted: Wed Dec 13, 2017 11:10 am    Post subject: Re: Newbie engine builder question Reply with quote

If you are measuring from the centerline to the bottom of the bore that is not a valid measurement when comparing case halves. As you know, camshafts have different numbers specifically to correct for that difference. The only valid bearing measurement with the straight edge is across a similar spot on the 2, 3 and 4 bearing saddles to see if any are lower than the others. Likewise across the entire case half to see if it is warped. To measure the bearing bore you need to bolt the case halves together, torque the 6 bolts and small bearing, then measure the bores on each with a bore gauge.

measuring for a straight bore alignment c/o a1cr.net

Image may have been reduced in size. Click image to view fullscreen.



bore gauge photo c/o automachperf.com

Image may have been reduced in size. Click image to view fullscreen.

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