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Introducing the Ghiapet
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TDCTDI
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PostPosted: Wed Jun 26, 2019 6:12 pm    Post subject: Re: Introducing the Ghiapet Reply with quote

KGCoupe wrote:

Interesting, Yes ... but not nearly half as interesting as the all wheel drive system from a Schwimmwagen!

The fold-down propeller would be a bonus, too, and would keep everyone really wondering if the Ghiapet has any limits at all. Very Happy

Yeah... not so much, the idea behind the Ghiapet project was to build a daily drivable car that used the best of the VW/Audi/Porsche parts bin (and scrap bin), on the cheap, from crap that I had laying around. Seeing as to I don’t have Schwimmwagen or Kubelwagen stuff laying around, it ain’t happenin. Laughing


I took the short cut down the power lines again.

Link



And I even tried to get someone in a lifted 4Runner to follow me down the path I showed yesterday & sure enough, he bailed at exactly the same downhill, off camber ridge that I suspected most trucks would try to avoid. Twisted Evil
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TDCTDI
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PostPosted: Sat Jun 29, 2019 7:05 pm    Post subject: Re: Introducing the Ghiapet Reply with quote

Today I had to grab another load of plywood & put the Ghiapet to work again...
Image may have been reduced in size. Click image to view fullscreen.


After offloading it all, I found another recently cleared path that led to a retention pond.
Image may have been reduced in size. Click image to view fullscreen.


This area was cleared with a tracked vehicle that cut all of the saplings down effectively making thousands of 2”-4” tall Punji sticks.

Fortunately, I only tripped about a dozen times before I got back into the car & moved it to this spot.
Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.


It’s fun watching people’s faces when I just make a hard turn off the road & into the woods without slowing down.
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PostPosted: Sat Jun 29, 2019 9:59 pm    Post subject: Re: Introducing the Ghiapet Reply with quote

This is one of my favourite Ghias. It has huge amounts of character.
Nicholas
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PostPosted: Mon Jul 01, 2019 5:54 am    Post subject: Re: Introducing the Ghiapet Reply with quote

sputnick60 wrote:
This is one of my favourite Ghias.


Thank you sir!



sputnick60 wrote:
It has huge amounts of character.

This sounds like "...she has a great personality.." when talking about that unattractive chick.

Just like that overweight/ ugly girl, the Ghiapet is great fun to ride, low maintenance, & ALWAYS ready to go. Twisted Evil
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PostPosted: Mon Jul 01, 2019 11:45 am    Post subject: Re: Introducing the Ghiapet Reply with quote

sputnick60 wrote:
This is one of my favourite Ghias. It has huge amounts of character.
Nicholas


Not only that, the pet is getting almost TOO NICE and picture quality is also getting quite high, artsy.
When I first looked at your plywood pic, I thought the other stack of lumber in the background was on the Pet too. Made me look twice. She is a beast.
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TDCTDI
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PostPosted: Fri Jul 05, 2019 8:02 pm    Post subject: Re: Introducing the Ghiapet Reply with quote

c21darrel wrote:

Not only that, the pet is getting almost TOO NICE and picture quality is also getting quite high, artsy.

Thank you sir! I try to improve upon it every chance I get but I’ve mostly just been driving it.

Speaking of which, I rolled yet another 1,000 miles today.
Image may have been reduced in size. Click image to view fullscreen.


This puts us at 21,000 miles since last July 11. The actual number is probably closer to 23,000 or 24,000 if you take into account for the 15% discrepancy due to the tire size.

Anywho, I started making another template for the other half of the torsion housing truss.
Image may have been reduced in size. Click image to view fullscreen.


Initially, I thought I could modify the first one to make the second but the engine mounting horns change pretty drastically in the two inches where the truss will be attached, here’s the two of them together.
Image may have been reduced in size. Click image to view fullscreen.

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PostPosted: Sat Jul 06, 2019 2:33 pm    Post subject: Re: Introducing the Ghiapet Reply with quote

Today we played! I took the Ghiapet to another SCCA rallycross & met up with another VW.
Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.


The other VW owner took this video of me on course, everyone was quite impressed with the aerodynamics of the Ghia.
https://youtu.be/5IZeA9OQxVM

I’ll be back with more video after I can download it.
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GOFUNDYOURSELF, quit asking everyone to do it for you!


An air cooled VW will make you a hoarder.


Do something, anything, to your project every day, and you will eventually complete it.


Last edited by TDCTDI on Sun Jul 28, 2019 1:56 am; edited 1 time in total
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PostPosted: Sat Jul 06, 2019 7:42 pm    Post subject: Re: Introducing the Ghiapet Reply with quote

As promised...

Link

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PostPosted: Sat Jul 06, 2019 9:34 pm    Post subject: Re: Introducing the Ghiapet Reply with quote

Cool deal!
I did the pavement version back I the 80's with mine and it did really well I even got a trophy. but I do have one question for you, who turned a better time you or the Bug?
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PostPosted: Sun Jul 07, 2019 1:04 am    Post subject: Re: Introducing the Ghiapet Reply with quote

olspeed wrote:
...but I do have one question for you, who turned a better time you or the Bug?

The Bug, it has about twice the HP & he’s a longtime rallycross/autocross vet.

However, he was excited about the fact that his new skidplate saved his deep sump several times this weekend, I never got close.
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PostPosted: Mon Jul 08, 2019 11:43 am    Post subject: Re: Introducing the Ghiapet Reply with quote

So glad you got the GoPro! Thanks for letting us "participate".
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PostPosted: Sat Jul 27, 2019 6:35 pm    Post subject: Re: Introducing the Ghiapet Reply with quote

c21darrel wrote:
So glad you got the GoPro! Thanks for letting us "participate".


Thank you sir!

Unfortunately, I don’t keep the GoPros in the car so you’ll have to settle for the crappy iPhone vid of another hidden trail that I found.


Link

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PostPosted: Sun Jul 28, 2019 1:19 pm    Post subject: Re: Introducing the Ghiapet Reply with quote

More crappy video of me taking the Ghiapet where 4x4s wouldn’t even go. (I think that I need to invest in a cordless chainsaw.)

!!!!WARNING!!!!

If you’re squeamish about the whole nails on the chalkboard thing, you might wanna turn the sound down. I now have a lot more natural racing stripes.

Also, to avoid bogging the thread down, I’ll just post the links.


Part 1...
https://youtu.be/fvhI8NN02mw


Part 2...
(Apparently, if you start recording with the phone vertical, it will continue recording it vertically even if you turn it 90° Evil or Very Mad )

https://youtu.be/FSEBciOj6c0
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GOFUNDYOURSELF, quit asking everyone to do it for you!


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PostPosted: Mon Jul 29, 2019 8:05 am    Post subject: Re: Introducing the Ghiapet Reply with quote

TDCTDI wrote:

If you’re squeamish about the whole nails on the chalkboard thing, you might wanna turn the sound down. I now have a lot more natural racing stripes.


... your version of "rubbin' is racin'..."? Laughing

Bryan
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PostPosted: Thu Aug 08, 2019 4:09 pm    Post subject: Re: Introducing the Ghiapet Reply with quote

WE NOW RETURN TO OUR PREVIOUSLY SCHEDULED PROGRAMMING



After hacking away at a section of donor steel & paring it down to the desired rough shape...
Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.



I used my templates to transfer the pattern to the steel & started by drilling holes to clear the frame horns.
Image may have been reduced in size. Click image to view fullscreen.


Then I continued whittling away at them & bending them ever so slightly..
Image may have been reduced in size. Click image to view fullscreen.


Oh, hey! I apparently have landed on that pan a few times. Embarassed
Image may have been reduced in size. Click image to view fullscreen.


Once they were close-ish, I fitted them to the housing, lined them up & marked them so I could make them one with each other.
Image may have been reduced in size. Click image to view fullscreen.


I then tacked them together & then ran a bead down the inside...
Image may have been reduced in size. Click image to view fullscreen.


After that, I flipped it & stitched up the other side. Unfortunately, it seems that I could not make a straight line. Evil or Very Mad
Image may have been reduced in size. Click image to view fullscreen.



Screw it, that's what the grinder is for.
Image may have been reduced in size. Click image to view fullscreen.



I then drilled a drainage hole in the center.
Image may have been reduced in size. Click image to view fullscreen.


And finally, I took it over to the press, set it on a large socket & used a smaller socket to make a dimpled low spot in it...
Image may have been reduced in size. Click image to view fullscreen.

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GOFUNDYOURSELF, quit asking everyone to do it for you!


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PostPosted: Fri Aug 09, 2019 10:10 am    Post subject: Re: Introducing the Ghiapet Reply with quote

"Unfortunately, it seems that I could not make a straight line. "

Looks perfect to me, of course I don't even know how to weld, so why point it out??
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PostPosted: Sat Aug 10, 2019 8:47 am    Post subject: Re: Introducing the Ghiapet Reply with quote

rbsurfguy wrote:
"Unfortunately, it seems that I could not make a straight line. "

Looks perfect to me, of course I don't even know how to weld, so why point it out??


Because if I didn’t, someone else would. Laughing



So... in the spirit of trying to make some of the videos more interesting, this fumb ducker decided to give y’all a new perspective of the trails, and, well, it was really cool while it lasted.

(She was airborne at the :35 second mark.)
https://youtu.be/RBABgxHFfkc

We’ll just say that I shoulda known better...

I thought that showing the suspension in action would be neat & that if I mounted the GoPro to the engine cage, I might be able to keep the tires on the high side of the ruts, no such luck. I will say that the GoPro is a tough little bastard even though I cracked & scratched the lens cover.
Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

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GOFUNDYOURSELF, quit asking everyone to do it for you!


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PostPosted: Thu Aug 15, 2019 8:32 am    Post subject: Re: Introducing the Ghiapet Reply with quote

So, for y’alls viewing pleasure, I repositioned the GoPro, went back to the trails & tried it again. Unfortunately, the image is sideways but this will be the last undercar footage...

https://youtu.be/fF5KV_YEmYA

In hopes of not damaging the GoPro any more, I did slow down a bit & got slowed even more as I came across a pack of 4-wheelers that were in total shock & awe that there was a car back in the trails.
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PostPosted: Sat Sep 07, 2019 6:15 am    Post subject: Re: Introducing the Ghiapet Reply with quote

Well... two weeks before my West Virginia trip, I started to hear the ominous sounds of impending speedometer failure & before I could disconnect the cable, the unit locked up. So this forced me to finally get around to pulling the unit, disassembling it & getting it functional again. Unfortunately, I probably put another 2,000 miles on the beast in that time.


Image may have been reduced in size. Click image to view fullscreen.

The little white backlit markers around the perimeter is actually a white plastic ring behind a notched sheet metal trim piece. Upon disassembly of the cluster, this plastic ring fell out in eleven separate pieces, I spent an hour honing my SuperGlue-foo.

I should have move the needle a bit to the left to compensate for the tire size, I'm probably doing closer to 65-68.

After getting the speedometer back in, I took it for a quick drive to discover that it still did not work. When the speedometer locked up, it sheared the cable. I removed the cable & found that it wrung off the drive end at the wheel. Fortunately, there was enough of the ferrule left that I could insert the cable & peen the ferrule to make it functional again. Dancing

Anyway, now y’all don’t have to see the needle laying in the bottom of the speedometer any more.
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PostPosted: Sat Sep 07, 2019 9:59 am    Post subject: Re: Introducing the Ghiapet Reply with quote

Today I decided to address something that I've been threatening to do for about a year & a half, pilfer the 944 axles from my old Baja project & install them into the Ghiapet.


Image may have been reduced in size. Click image to view fullscreen.


At full droop, the axles were at 21*, way beyond the CVs suggested maximum limit of 17*. This was causing noticeable binding when jacked up for brake adjusting & the like.

So I unbolted the axles & removed the inner flange off the Baja...


Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.


And then did the same to the Ghiapet
Image may have been reduced in size. Click image to view fullscreen.


Here's the difference in the inboard flanges.
Image may have been reduced in size. Click image to view fullscreen.


Then installed the flange.
Image may have been reduced in size. Click image to view fullscreen.


And the new sealing cap.
Image may have been reduced in size. Click image to view fullscreen.


While removing the outer axle stub, I though that I might finally get around to treating the bearings to some new axle grease.
Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.


Here's the difference in the flanges on the axle stubs.
Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.


And here's the difference in the CV joints.

Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.


While I had that corner apart, I decided to address the slightly seized brake adjuster.
Image may have been reduced in size. Click image to view fullscreen.


It’s amazing that these looked like this only a year & a half & almost 27,000 miles ago. Confused
TDCTDI wrote:

Image may have been reduced in size. Click image to view fullscreen.


Dammit, it looks like Ima gonna need new brake shoes again.
Image may have been reduced in size. Click image to view fullscreen.


After getting it all back together, the wheel spins easily now. Now I just have to wait for another drive flange seal to do the other side. Confused
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Everybody born before 1975 has a story, good, bad, or indifferent, about a VW.


GOFUNDYOURSELF, quit asking everyone to do it for you!


An air cooled VW will make you a hoarder.


Do something, anything, to your project every day, and you will eventually complete it.


Last edited by TDCTDI on Sat Sep 07, 2019 3:54 pm; edited 2 times in total
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