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Which transmission is the better choice
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Joey
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PostPosted: Mon Feb 26, 2018 6:00 pm    Post subject: Which transmission is the better choice Reply with quote

I'm putting my '60 kombi back to stock height. The type 3 transaxle that was in the bus is toast.

Here's what I'll be running...

- Reduction boxes from a '59 single cab - 1.4:1.
- Stock size tires - 185/R15.
- 1600 DP engine.

I've got two transmission to choose from:

#1 - '62 Beetle transmission, 4th gear = 0.89:1, ring & pinion = 4.375:1
#2 - "70's Beetle/Ghia transmission (AO letter code), 4th gear = 0.89:1, ring & pinion = 4.125:1

I don't want the engine screaming at high rpms doing 60-65 mph.

Which transmission is the better choice?

Yes, I'm aware I'll have to flip the ring gear.

Thanks!
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Daddybus
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PostPosted: Mon Feb 26, 2018 7:42 pm    Post subject: Re: Which transmission is the better choice Reply with quote

1970’s transmission should be IRS. You can convert it to swingaxle if it has a two side plate case. It also has a 12v bell housing. 1959 boxes are small nut, not as heavy duty as the big nut boxes. You’ll have to flip the ring & pinion either way. You might be better off selling everything and finding a complete bignut unit. You’ll also need stock springplates.
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Joey
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PostPosted: Tue Feb 27, 2018 6:38 am    Post subject: Re: Which transmission is the better choice Reply with quote

Daddybus wrote:
1970’s transmission should be IRS. You can convert it to swingaxle if it has a two side plate case. It also has a 12v bell housing. 1959 boxes are small nut, not as heavy duty as the big nut boxes. You’ll have to flip the ring & pinion either way. You might be better off selling everything and finding a complete bignut unit. You’ll also need stock springplates.


The '70's trans is a swing axle. Swing axles ended in '72 here in Canada. I have the stock spring plates.
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iamdonquixote
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PostPosted: Tue Feb 27, 2018 9:09 am    Post subject: Re: Which transmission is the better choice Reply with quote

Joey wrote:
Daddybus wrote:
1970’s transmission should be IRS. You can convert it to swingaxle if it has a two side plate case. It also has a 12v bell housing. 1959 boxes are small nut, not as heavy duty as the big nut boxes. You’ll have to flip the ring & pinion either way. You might be better off selling everything and finding a complete bignut unit. You’ll also need stock springplates.


The '70's trans is a swing axle. Swing axles ended in '72 here in Canada. I have the stock spring plates.


go with the 70' then. It might be slightly too tall gearing but I'm thinking it will be good. Put a header and some dual carbs on the engine and maybe ratio rockers and it will be bettah!
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Bruce Amacker
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PostPosted: Tue Feb 27, 2018 6:32 pm    Post subject: Re: Which transmission is the better choice Reply with quote

It won't be too tall. I've run several combinations of tranny ratios, 4:12/1.26 is what I have right now in my '65 and it's really nice. (It's a stock '64 trans) Your 4.12/1.40 is lower than that.

If my math is right:

4.12x 1.40= 5.77 overall ratio
4.37x 1.26= 5.51 (65-67 big nut)
4.12x 1.26= 5.19 ('64 only big nut)
3.88x 1.26= 4.88 (my '66 which is too tall for a stock engine)

It's better to be a bit on the low side than a bit on the high side- my 3.88 really taught me a lesson.
It's a tad on the low side so you won't be cruising at 65. Very Happy
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'65- http://leakoil.net/forum/viewtopic.php?f=23&t=4263
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Eric&Barb
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PostPosted: Wed Feb 28, 2018 5:31 pm    Post subject: Re: Which transmission is the better choice Reply with quote

Any transaxle with .89 stock type 1 fourth gear with RGBs is going to be too low of gearing to keep up with freeway traffic without screaming the engine.
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AS350driver
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PostPosted: Wed Feb 28, 2018 10:22 pm    Post subject: Re: Which transmission is the better choice Reply with quote

Bruce Amacker wrote:
It won't be too tall. I've run several combinations of tranny ratios, 4:12/1.26 is what I have right now in my '65 and it's really nice. (It's a stock '64 trans) Your 4.12/1.40 is lower than that.

If my math is right:

4.12x 1.40= 5.77 overall ratio
4.37x 1.26= 5.51 (65-67 big nut)
4.12x 1.26= 5.19 ('64 only big nut)
3.88x 1.26= 4.88 (my '66 which is too tall for a stock engine)

It's better to be a bit on the low side than a bit on the high side- my 3.88 really taught me a lesson.
It's a tad on the low side so you won't be cruising at 65. Very Happy



What about the .82 or .89 for 4th gear? The above numbers would only be correct with top gear being a 1 : 1 ratio.

3:88 is close to 4:1 with a .82 bus 4th gear.

.82 X 3:88 x 1.26 = 4.0088 , and so forth.

Eric&Barb are correct, that .89 bug 4th is going to slow you down, some, too..
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Joey
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PostPosted: Thu Mar 01, 2018 7:36 am    Post subject: Re: Which transmission is the better choice Reply with quote

Thanks for all the info!

With the '70's AO transmission I'll have the same specs. as the original transmission. The manual say 56 mph is top speed. Looks like I either need to find a Thing transmission with a 3.875 final drive or a complete big nut transmission... or leave it lowered.

.89 x 4.125 x 1.4 = 5.139. So for every one revolution of the wheel the engine turns 5.139 revolutions. Correct?
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Bruce Amacker
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PostPosted: Thu Mar 01, 2018 9:45 am    Post subject: Re: Which transmission is the better choice Reply with quote

AS350driver wrote:



What about the .82 or .89 for 4th gear? The above numbers would only be correct with top gear being a 1 : 1 ratio.



I'm referring to final drive ratio excluding the tranny. I didn't include tranny because he said both were .89 fourth, I just wanted to compare each possibility.

Back to my list:

4.12x 1.40= 5.77 his proposed overall ratio
4.37x 1.26= 5.51 (65-67 big nut)
4.12x 1.26= 5.19 ('64 only big nut)
3.88x 1.26= 4.88 (my '66 which is too tall for a stock engine)

With a stock 1600 I'd prefer between the 5.19 and 5.51 for a final drive ratio. I've run 4 different combinations of gears in my 2 busses. The '64 only ratio is right at the top of what's happy, I can see how VW only ran that 1 year and then dropped the ratio down for '65. The stock '65-67 big nut is a good ratio but on the low side on the highway. If you're running a light bus on the highway the '64 would probably be perfect, if you're hauling more weight/camper/hills then the '65-67 big nut ratio would be best. I'm actually surprised how much different the '64 gear feels from the '65.

The 3.88 I put in (that Rancho recommended strongly with a stock engine) was too tall and a real dog everywhere in the RPM and MPH range. My fuel economy dropped 30% because the gear was too tall and the engine never ran in its "sweet spot", it was always lugging. Rather than change the gear again I built a warm 1904 to match the trans and my fuel economy went up.

He'd be best sourcing big nut RGBs or a big nut trans. The big nut RGBs are easier to service, beefier, and have bigger brakes. Bigger is better.
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joe cool
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PostPosted: Thu Mar 01, 2018 10:20 am    Post subject: Re: Which transmission is the better choice Reply with quote

I think you are mistaken. Small nut is much easier to work on than big nut. You can get to all the bearings from the outside on a small nut.
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Eric&Barb
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PostPosted: Thu Mar 01, 2018 5:23 pm    Post subject: Re: Which transmission is the better choice Reply with quote

Joey wrote:
Thanks for all the info!


If you are going to drive long distances with your bus, then suggest you go with the 3.875 R&P Freeway Flier transaxle and later big nut RGBs. Have run that gearing for well over 150,000 miles now with our 1641 cc SP engine with CW crankshaft, and have over 150,000 miles since last rebuild on the 1641cc due to keeping down the engine temperatures. Runs cool enough in hot weather @ 3,000 RPM doing 60 MPH by the speedometer and about 59.5 MPH by GPS. Getting about 22 to 23 MPG on the freeway. The 1641 cc is a little over 50 cc more than the stock 1600. So if your 1600 is not enough for you, then time to build a bigger engine.
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PostPosted: Fri Mar 02, 2018 7:34 am    Post subject: Re: Which transmission is the better choice Reply with quote

I'm going to have to go with what I have for now. I'll stick to the slower back roads if I go on any long trips. I'll look for some later reduction boxes. I was hoping the info on the web was correct stating AO transmissions had a 3.875 final drive.
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PostPosted: Fri Mar 02, 2018 12:06 pm    Post subject: Re: Which transmission is the better choice Reply with quote

At this point like engines, any transaxle is suspect of what it has been rebuilt with. Save up your money, get the rebuilt transaxle you need, and have the better chance of getting home. It is not like the good old days when you could pull into any junk yard, pull a good used transaxle, and be back on the road the next day

Our 1960 walk thru panel camper conversion came with a transaxle that tached out at 35 MPH @ 3,000 RPM in fourth gear. So the DPO was probably doing about 5,000 RPM to do the back then national 55 MPH speed limit. Which in turn is probably why the 1600 engine that came with the bus sitting in the cargo area had a hole punched thru the top of the engine case from the rod that broke the wrist pin on #3 cylinder. That was back about 30 years ago!
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