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Building a bus for travel in Europe "euroBus"
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dobryan
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PostPosted: Thu May 27, 2021 8:32 am    Post subject: Re: Building a bus for travel in Europe "euroBus" Reply with quote

With the slightly larger 215/70/15 tires the stock tire carrier would not work. I was able to find a lightly used Van Cafe one (they have been out of stock for a while) and all is well.


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$34,920
$140 Van Cafe tire carrier
$35,060 total Shocked
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'87 Westy w/ 2002 Subaru EJ25 and Peloquin TBD

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https://www.thesamba.com/vw/forum/viewtopic.php?t=620646

Building a bus for travel in Europe (euroBus)
https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

The Western Syncro build
https://www.thesamba.com/vw/forum/viewtopic.php?t=746794


Last edited by dobryan on Thu May 27, 2021 8:35 am; edited 1 time in total
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mikemtnbike
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PostPosted: Thu May 27, 2021 8:32 am    Post subject: Re: Building a bus for travel in Europe "euroBus" Reply with quote

dobryan wrote:
I went to Horrible Freight and bought some tools for the euroBus. (Not all these are from HF).

1/2" breaker bar
1/2" 19mm deep socket
3/8" and 1/4" metric sockets
3/8"/1/4" combo 72 pt ratchet, extendable (I really like this one)
screw drivers
Metric wrench set
socket extentions
hammer
tape measure
box knives
drift/punches
miscellaneous torx and other driver bits
impact screw driver
adjustable wrenches, medium and large
0-80 ft/lbs torque wrench
pry bar
vice grips (real ones) regular and needle nose
tire air compressor
multimeter analog
pliers
wire cutters
CV joint 12 pt allen tool
rear brake adjuster
circlip pliers


Did I miss anything?
Maybe a 46mm socket?


Everybody is going to have their own ideas of what needs to be a in travel tool kit, nobody is absolutely right.

That said, not on your list but in my mind essential...Hose pliers. Rescue tape. A short pry bar, screwdriver handle type.
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dobryan
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PostPosted: Thu May 27, 2021 8:43 am    Post subject: Re: Building a bus for travel in Europe "euroBus" Reply with quote

mikemtnbike wrote:


Everybody is going to have their own ideas of what needs to be a in travel tool kit, nobody is absolutely right.

That said, not on your list but in my mind essential...Hose pliers. Rescue tape. A short pry bar, screwdriver handle type.


Good comments. I went back and edited the list to include a couple things I forgot and also add supplies.
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Dave O
'87 Westy w/ 2002 Subaru EJ25 and Peloquin TBD

"To travel hopefully is a better thing than to arrive." Robert Louis Stevenson

MD>Canada>AK>WA>OR>CA>AZ>UT>WY>SD
https://www.thesamba.com/vw/forum/viewtopic.php?t=620646

Building a bus for travel in Europe (euroBus)
https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

The Western Syncro build
https://www.thesamba.com/vw/forum/viewtopic.php?t=746794
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dobryan
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PostPosted: Thu May 27, 2021 8:54 am    Post subject: Re: Building a bus for travel in Europe "euroBus" Reply with quote

I finally added the last storage bin to the euroBus.

The box was made using the same technique as the cook box. Precut and folded aluminum panels put together with 3M 5200 and pop rivets.

I used 4 bolts with fender washers to bolt the box to the NAHT and used 3M 5200 along both sides about 2 inches from the edge to give a glue bond as well. The top and side edges are filleted with 3M 5200 to keep debris and water from getting behind the box. It is on there very sturdily.

This bin holds 3 large camp chairs and a set of leveling blocks. If these items were to be inside the bus they would take up about half the storage room in the back of the NAHT. The box adds about 1.5" to the height of the euroBus but it is only 8'-8" (2.65m) tall like this.




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$35,060
$200 box
$35,260

Camp chairs $80 each

https://smile.amazon.com/gp/product/B08F55WTV4/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1

Leveling blocks $30

https://smile.amazon.com/gp/product/B072VSBLH7/ref=ppx_od_dt_b_asin_title_s03?ie=UTF8&psc=1

$35,260
$240 chairs
$30 leveling blocks
$35,530
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Dave O
'87 Westy w/ 2002 Subaru EJ25 and Peloquin TBD

"To travel hopefully is a better thing than to arrive." Robert Louis Stevenson

MD>Canada>AK>WA>OR>CA>AZ>UT>WY>SD
https://www.thesamba.com/vw/forum/viewtopic.php?t=620646

Building a bus for travel in Europe (euroBus)
https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

The Western Syncro build
https://www.thesamba.com/vw/forum/viewtopic.php?t=746794
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4Gears4Tires
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PostPosted: Thu May 27, 2021 9:15 am    Post subject: Re: Building a bus for travel in Europe "euroBus" Reply with quote

That's a sturdy looking spoiler! I wonder if it will help stability at highway speeds, wouldn't be surprised.
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PostPosted: Thu May 27, 2021 9:31 am    Post subject: Re: Building a bus for travel in Europe "euroBus" Reply with quote

Is the impact screw driver one which gets hit with a hammer or a battery operated one? I'd take a drill and a set of drills to 1/2". Combo mill bastard and mill file? Square edge and a round one? Sandpaper in various grits or just pick that up over there? PB Blaster.
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dobryan
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PostPosted: Thu May 27, 2021 9:40 am    Post subject: Re: Building a bus for travel in Europe "euroBus" Reply with quote

DuncanS wrote:
Is the impact screw driver one which gets hit with a hammer or a battery operated one? I'd take a drill and a set of drills to 1/2". Combo mill bastard and mill file? Square edge and a round one? Sandpaper in various grits or just pick that up over there? PB Blaster.


Hit with a hammer type impact screw driver.

Good call on the files and sandpaper and PB.

I think a drill is going to be too much space, I'll be able to buy things over there if I need them (hopefully).
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Dave O
'87 Westy w/ 2002 Subaru EJ25 and Peloquin TBD

"To travel hopefully is a better thing than to arrive." Robert Louis Stevenson

MD>Canada>AK>WA>OR>CA>AZ>UT>WY>SD
https://www.thesamba.com/vw/forum/viewtopic.php?t=620646

Building a bus for travel in Europe (euroBus)
https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

The Western Syncro build
https://www.thesamba.com/vw/forum/viewtopic.php?t=746794
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jlrftype7
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PostPosted: Thu May 27, 2021 10:00 am    Post subject: Re: Building a bus for travel in Europe "euroBus" Reply with quote

dobryan wrote:
mikemtnbike wrote:


Everybody is going to have their own ideas of what needs to be a in travel tool kit, nobody is absolutely right.

That said, not on your list but in my mind essential...Hose pliers. Rescue tape. A short pry bar, screwdriver handle type.


Good comments. I went back and edited the list to include a couple things I forgot and also add supplies.
80 ft lbs max torque wrench is pretty low, is that a 3/8" drive model. I was wondering what your plans were for that?
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dobryan
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PostPosted: Thu May 27, 2021 10:01 am    Post subject: Re: Building a bus for travel in Europe "euroBus" Reply with quote

jlrftype7 wrote:
dobryan wrote:
mikemtnbike wrote:


Everybody is going to have their own ideas of what needs to be a in travel tool kit, nobody is absolutely right.

That said, not on your list but in my mind essential...Hose pliers. Rescue tape. A short pry bar, screwdriver handle type.


Good comments. I went back and edited the list to include a couple things I forgot and also add supplies.
80 ft lbs max torque wrench is pretty low, is that a 3/8" drive model. I was wondering what your plans were for that?


CV joints, clutch job...
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Dave O
'87 Westy w/ 2002 Subaru EJ25 and Peloquin TBD

"To travel hopefully is a better thing than to arrive." Robert Louis Stevenson

MD>Canada>AK>WA>OR>CA>AZ>UT>WY>SD
https://www.thesamba.com/vw/forum/viewtopic.php?t=620646

Building a bus for travel in Europe (euroBus)
https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

The Western Syncro build
https://www.thesamba.com/vw/forum/viewtopic.php?t=746794
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16CVs Premium Member
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PostPosted: Fri May 28, 2021 11:19 am    Post subject: Re: Building a bus for travel in Europe "euroBus" Reply with quote

Dave

I’ve been going through my van and changing all of my hose clamps to a Norma / oettinger clamp that all use 5mm drive head. I’m tired of some clamps being Phillips, some being SAE or some other fastener. I bought a Hazel tool that is reversible for the 2 most common sizes. At a minimum the SAE, straight and Phillips clamps are gone.
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PostPosted: Fri May 28, 2021 1:27 pm    Post subject: Re: Building a bus for travel in Europe "euroBus" Reply with quote

16CVs wrote:
Dave

I’ve been going through my van and changing all of my hose clamps to a Norma / oettinger clamp that all use 5mm drive head. I’m tired of some clamps being Phillips, some being SAE or some other fastener. I bought a Hazel tool that is reversible for the 2 most common sizes. At a minimum the SAE, straight and Phillips clamps are gone.
That's a great idea!
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PostPosted: Sun May 30, 2021 12:33 pm    Post subject: Re: Building a bus for travel in Europe "euroBus" Reply with quote

Received my 272 ah LiFePO4 batteries about a month ago. Finally getting around to doing the top balance...

All cells were at 3.300 when received.


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Dave O
'87 Westy w/ 2002 Subaru EJ25 and Peloquin TBD

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MD>Canada>AK>WA>OR>CA>AZ>UT>WY>SD
https://www.thesamba.com/vw/forum/viewtopic.php?t=620646

Building a bus for travel in Europe (euroBus)
https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

The Western Syncro build
https://www.thesamba.com/vw/forum/viewtopic.php?t=746794
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PostPosted: Sun May 30, 2021 12:41 pm    Post subject: Re: Building a bus for travel in Europe "euroBus" Reply with quote

dobryan wrote:


$35,260
$240 chairs
$30 leveling blocks
$35,530


will you stop? i have a 3" deep drawer that is 16"x16" full of receipts that i'm afraid to total up Shocked

cool idea on the spare carrier. i'm running staggered sizes and don't think the bigger of the 2 sizes will fit. i was thinking of making something just like this (rabbit truck/early single cab use a very similar set up)

looking good Cool
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PostPosted: Sun May 30, 2021 8:18 pm    Post subject: Re: Building a bus for travel in Europe "euroBus" Reply with quote

Regarding tools, I leave the 1/4" drive socket set at home (the 3/8" drive set has covered my needs so far) but bring ratcheting box wrenches. FWIW, YMMV.

https://www.harborfreight.com/hand-tools/wrenches/...68958.html
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I really like the storage boxes. Did you consider using gas springs to hold the lid up or does that overcomplicate things?
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dobryan
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PostPosted: Sun May 30, 2021 9:00 pm    Post subject: Re: Building a bus for travel in Europe "euroBus" Reply with quote

I just use the piece of aluminum channel in the pic to hold it open. I am tall but not tall enough to grab the lid on that top storage bin and pull it down. I like gravity in this case. Laughing
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Dave O
'87 Westy w/ 2002 Subaru EJ25 and Peloquin TBD

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MD>Canada>AK>WA>OR>CA>AZ>UT>WY>SD
https://www.thesamba.com/vw/forum/viewtopic.php?t=620646

Building a bus for travel in Europe (euroBus)
https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

The Western Syncro build
https://www.thesamba.com/vw/forum/viewtopic.php?t=746794
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PostPosted: Wed Jun 02, 2021 5:37 am    Post subject: Re: Building a bus for travel in Europe "euroBus" Reply with quote

The complete a/c system has been sold and will live on in another bus.

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$35,530
-$700 a/c sold
$34,830 total
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Dave O
'87 Westy w/ 2002 Subaru EJ25 and Peloquin TBD

"To travel hopefully is a better thing than to arrive." Robert Louis Stevenson

MD>Canada>AK>WA>OR>CA>AZ>UT>WY>SD
https://www.thesamba.com/vw/forum/viewtopic.php?t=620646

Building a bus for travel in Europe (euroBus)
https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

The Western Syncro build
https://www.thesamba.com/vw/forum/viewtopic.php?t=746794
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PostPosted: Wed Jun 02, 2021 7:46 am    Post subject: Re: Building a bus for travel in Europe "euroBus" Reply with quote

Having tools onboard ahead of time is good.

With that out of the way, some of the best general-mechanic-ing hand tools I own were bought at Bauhaus stores in Germany, Finland, Estonia and Czech Republic. Wera screwdrivers, Knipex pliers, Matador combination wrenches .. at prices slightly higher than the Husky line at Home Depot.

Carry the basics, figure you'll be able to supplement anything missing or lacking once you're there. As someone who's worked a retail hardware store for the last 15+ years, I really get a kick out of those places. So much that's same-but-different. Laughing
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dobryan
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PostPosted: Thu Jun 03, 2021 9:20 am    Post subject: Re: Building a bus for travel in Europe "euroBus" Reply with quote

Just put on new front door window scrapers and seals.

No more window rattles.

$34,830
$180 new front door window scrapers and seals
$35,010
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Dave O
'87 Westy w/ 2002 Subaru EJ25 and Peloquin TBD

"To travel hopefully is a better thing than to arrive." Robert Louis Stevenson

MD>Canada>AK>WA>OR>CA>AZ>UT>WY>SD
https://www.thesamba.com/vw/forum/viewtopic.php?t=620646

Building a bus for travel in Europe (euroBus)
https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

The Western Syncro build
https://www.thesamba.com/vw/forum/viewtopic.php?t=746794
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PostPosted: Thu Jun 03, 2021 9:25 am    Post subject: Re: Building a bus for travel in Europe "euroBus" Reply with quote

dobryan wrote:
Just put on new front door window scrapers and seals.

No more window rattles.


That's such an oft-neglected and pleasantly surprising repair/upgrade.
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dobryan
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PostPosted: Thu Jun 03, 2021 9:28 am    Post subject: Re: Building a bus for travel in Europe "euroBus" Reply with quote

joetiger wrote:
dobryan wrote:
Just put on new front door window scrapers and seals.

No more window rattles.


That's such an oft-neglected and pleasantly surprising repair/upgrade.


Agreed. Took me 20 minutes.
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MD>Canada>AK>WA>OR>CA>AZ>UT>WY>SD
https://www.thesamba.com/vw/forum/viewtopic.php?t=620646

Building a bus for travel in Europe (euroBus)
https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

The Western Syncro build
https://www.thesamba.com/vw/forum/viewtopic.php?t=746794
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