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Building a bus for travel in Europe "euroBus"
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kevinj73us
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PostPosted: Sat Oct 13, 2018 10:12 am    Post subject: Re: Building a bus for travel in Europe Reply with quote

I’m sorry, I have been holding up progress on Dave O’s Europe bus.

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New trans installed, and he can now have the lift back.

Carry on, Dave O!

kj
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dobryan
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PostPosted: Sat Oct 13, 2018 11:45 am    Post subject: Re: Building a bus for travel in Europe Reply with quote

KJ is modest. He only needed the lift for a few days. Man his original trans was howling so bad you could barely hear each other yell across the front seat... Laughing

I hope to have the bus on the lift this weekend. Very Happy

I want to drive it some and get a video of the engine running and a compression test before I pull the engine and transmission. I ordered a Rocky Jennings 2.1 and likely will sell the long block locally rather than pay to have the core shipped to the other coast.
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Dave O
'87 Westy w/ 2002 Subaru EJ25 and Peloquin TBD

"To travel hopefully is a better thing than to arrive." Robert Louis Stevenson

MD>Canada>AK>WA>OR>CA>AZ>UT>WY>SD
https://www.thesamba.com/vw/forum/viewtopic.php?t=620646

Building a bus for travel in Europe (euroBus)
https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

The Western Syncro build
https://www.thesamba.com/vw/forum/viewtopic.php?t=746794
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dobryan
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PostPosted: Sun Oct 14, 2018 5:10 pm    Post subject: Re: Building a bus for travel in Europe Reply with quote

Got the bus ready to put on the lift today and had a couple of interesting experiences along the way.

The last time I drove it the power suddenly went way down but it 'ran' fine. No misfires, mixture was fine, idled well, but had NO guts and would not get above 30-40 mph. Based on what I've read for years on the samba this was sounding like a clogged cat or exhaust. So today I pulled the exhaust and found this....

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The innards of the cat had broken loose and created a perfect plug. What are the odds this happened in the last 100 miles I had it at home and not on the 1600 miles from Denver to MD. That plug was a long time in the making I think...

After I reinstalled the cat I ran the engine and it was fine for the first two minutes and then ran hella rich. Hmmm seems maybe an O2 issue. Those wires were battered and abused more when fooling with the exhaust. Unplugged the O2 wires and everything was fine.

Did a few errands and 20 miles later pulled into the garage and did a video and compression test. 140, 160, 140 ,160. Not bad for 171,000 miles.

The bus is now on the lift and ready for a fall/winter mechanical rehab.

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Dave O
'87 Westy w/ 2002 Subaru EJ25 and Peloquin TBD

"To travel hopefully is a better thing than to arrive." Robert Louis Stevenson

MD>Canada>AK>WA>OR>CA>AZ>UT>WY>SD
https://www.thesamba.com/vw/forum/viewtopic.php?t=620646

Building a bus for travel in Europe (euroBus)
https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

The Western Syncro build
https://www.thesamba.com/vw/forum/viewtopic.php?t=746794
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elizer Premium Member
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PostPosted: Sun Oct 14, 2018 6:51 pm    Post subject: Re: Building a bus for travel in Europe Reply with quote

Cant wait to see your coming updates. God that targa blue color is pretty.
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dobryan
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PostPosted: Sun Oct 14, 2018 7:07 pm    Post subject: Re: Building a bus for travel in Europe Reply with quote

Yes it is. Minerva Blue. Awesome subtle metallic color from 1977.
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Dave O
'87 Westy w/ 2002 Subaru EJ25 and Peloquin TBD

"To travel hopefully is a better thing than to arrive." Robert Louis Stevenson

MD>Canada>AK>WA>OR>CA>AZ>UT>WY>SD
https://www.thesamba.com/vw/forum/viewtopic.php?t=620646

Building a bus for travel in Europe (euroBus)
https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

The Western Syncro build
https://www.thesamba.com/vw/forum/viewtopic.php?t=746794
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jimf909 Premium Member
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PostPosted: Sun Oct 14, 2018 10:01 pm    Post subject: Re: Building a bus for travel in Europe Reply with quote

I foresee a collision of the NAHT and the ceiling if this work isn't sequenced properly. Very Happy

Enjoy the work ahead!
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Current: 1990 Westy Camper - Bostig RG4, 2wd, manual trans w/Peloquin, NAHT high-top, 280 ah LFP battery, 160 watts solar, Flash Silver, seam rust, bondo, etc., etc.

Past: 1985 Westy Camper - 1.9 wbx, 2wd, manual trans, Merian Brown, (sold after 17 years to Northwesty who converted it to a Syncro).
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dobryan
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PostPosted: Tue Oct 23, 2018 9:38 am    Post subject: Re: Building a bus for travel in Europe Reply with quote

Just putting the storage place in Amsterdam here so I can find it later....

www.caravanstallingdewit.nl

http://www.sheltercaravanstalling.nl/caravan-verhuur.html

(edited to add dewit stalling business...)
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Dave O
'87 Westy w/ 2002 Subaru EJ25 and Peloquin TBD

"To travel hopefully is a better thing than to arrive." Robert Louis Stevenson

MD>Canada>AK>WA>OR>CA>AZ>UT>WY>SD
https://www.thesamba.com/vw/forum/viewtopic.php?t=620646

Building a bus for travel in Europe (euroBus)
https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

The Western Syncro build
https://www.thesamba.com/vw/forum/viewtopic.php?t=746794


Last edited by dobryan on Sat Nov 03, 2018 12:58 pm; edited 2 times in total
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dobryan
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PostPosted: Thu Oct 25, 2018 6:10 am    Post subject: Re: Building a bus for travel in Europe Reply with quote

Ordered 5 new tires.

Nokian 205/70R15 XL

$315 shipped to my door.

$8885 + $315

$9200
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Dave O
'87 Westy w/ 2002 Subaru EJ25 and Peloquin TBD

"To travel hopefully is a better thing than to arrive." Robert Louis Stevenson

MD>Canada>AK>WA>OR>CA>AZ>UT>WY>SD
https://www.thesamba.com/vw/forum/viewtopic.php?t=620646

Building a bus for travel in Europe (euroBus)
https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

The Western Syncro build
https://www.thesamba.com/vw/forum/viewtopic.php?t=746794
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dobryan
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PostPosted: Sat Nov 03, 2018 10:59 am    Post subject: Re: Building a bus for travel in Europe Reply with quote

My friend Clay came over and we started in on the bus. Drained the coolant and pulled the axles. Both trans seals had blown so the inner CV’s were well lubed by gear oil. Messy job.

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Dave O
'87 Westy w/ 2002 Subaru EJ25 and Peloquin TBD

"To travel hopefully is a better thing than to arrive." Robert Louis Stevenson

MD>Canada>AK>WA>OR>CA>AZ>UT>WY>SD
https://www.thesamba.com/vw/forum/viewtopic.php?t=620646

Building a bus for travel in Europe (euroBus)
https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

The Western Syncro build
https://www.thesamba.com/vw/forum/viewtopic.php?t=746794
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dobryan
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PostPosted: Wed Nov 14, 2018 11:27 am    Post subject: Re: Building a bus for travel in Europe Reply with quote

Spending money today... Shocked

Ordered from Van Cafe:

5 15" steel wheels
Complete coolant replacement set from new radiator, SS lines kit with metal bits, and all hoses
Rear brake replacement kit with new flex lines
Gas tank seals and expansion tank seals
$2400

And previously ordered a Gary Lee rear hatch rack
$500

Total $9200 + $2900 =

$12,100
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Dave O
'87 Westy w/ 2002 Subaru EJ25 and Peloquin TBD

"To travel hopefully is a better thing than to arrive." Robert Louis Stevenson

MD>Canada>AK>WA>OR>CA>AZ>UT>WY>SD
https://www.thesamba.com/vw/forum/viewtopic.php?t=620646

Building a bus for travel in Europe (euroBus)
https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

The Western Syncro build
https://www.thesamba.com/vw/forum/viewtopic.php?t=746794
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elizer Premium Member
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PostPosted: Wed Nov 14, 2018 11:34 am    Post subject: Re: Building a bus for travel in Europe Reply with quote

Dave I forgot to ask which model nokians you decided to go with.

Also I love my gary lee rack. Really saved me from having to do any drilling with swing aways.

Looks like you will be making your projected deadlines at this rate.
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dobryan
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PostPosted: Wed Nov 14, 2018 11:55 am    Post subject: Re: Building a bus for travel in Europe Reply with quote

elizer wrote:
Dave I forgot to ask which model nokians you decided to go with.


Ooops.

https://www.walmart.com/ip/Nokian-eNTYRE-205-70-R-...thena=true

elizer wrote:

Looks like you will be making your projected deadlines at this rate.


Bwahahaha! I only hope. Time flies fast and this early darkness does not make me want to go out into the garage. Wink
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Dave O
'87 Westy w/ 2002 Subaru EJ25 and Peloquin TBD

"To travel hopefully is a better thing than to arrive." Robert Louis Stevenson

MD>Canada>AK>WA>OR>CA>AZ>UT>WY>SD
https://www.thesamba.com/vw/forum/viewtopic.php?t=620646

Building a bus for travel in Europe (euroBus)
https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

The Western Syncro build
https://www.thesamba.com/vw/forum/viewtopic.php?t=746794
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dobryan
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PostPosted: Wed Nov 21, 2018 6:39 pm    Post subject: Re: Building a bus for travel in Europe Reply with quote

Another epic parts order from Van Cafe this time with a turkeyvan 10% discount. Saved $380... Shocked

Bunk Step
10' Fiamma 45S awning and brackets
ARB 2500 awning room with floor
Front brake kit and new calipers and lines
Cat for the exhaust
Exhaust hardware and gaskets
Tune up kit
Ignition switch x2
Schwenk springs
XHD revalved Bilstein shocks all around
Locking storage drawer for drivers seat
O2 sensor
Dual horn and relay
Lloyd rubber mats front
Clutch kit
Thermostat
belts
4 CV joint kits

$3900 with shipping.

$12,100 + $3900 =

$16,000

Looks like I'll hit $20k or close before I am done. Got my work cut out for me during the holidays...
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Dave O
'87 Westy w/ 2002 Subaru EJ25 and Peloquin TBD

"To travel hopefully is a better thing than to arrive." Robert Louis Stevenson

MD>Canada>AK>WA>OR>CA>AZ>UT>WY>SD
https://www.thesamba.com/vw/forum/viewtopic.php?t=620646

Building a bus for travel in Europe (euroBus)
https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

The Western Syncro build
https://www.thesamba.com/vw/forum/viewtopic.php?t=746794


Last edited by dobryan on Wed Nov 21, 2018 7:05 pm; edited 1 time in total
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tristessa
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PostPosted: Wed Nov 21, 2018 6:53 pm    Post subject: Re: Building a bus for travel in Europe Reply with quote

dobryan wrote:
https://www.walmart.com/ip/Nokian-eNTYRE-205-70-R-...thena=true

I've been running those on my hightop '75 for over a year and have been really happy with them. Used the 15x6 ET45 steel wheels that were on my Passat drivetrain donor.

Coming right along. Wish I could say the same about my European travel plans right now, the money flow to the savings for the trip has been in reverse this month .. damn root canal. Rolling Eyes
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dobryan
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PostPosted: Wed Nov 21, 2018 7:07 pm    Post subject: Re: Building a bus for travel in Europe Reply with quote

tristessa wrote:
Wish I could say the same about my European travel plans right now, the money flow to the savings for the trip has been in reverse this month .. damn root canal. Rolling Eyes


That hurts twice!
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Dave O
'87 Westy w/ 2002 Subaru EJ25 and Peloquin TBD

"To travel hopefully is a better thing than to arrive." Robert Louis Stevenson

MD>Canada>AK>WA>OR>CA>AZ>UT>WY>SD
https://www.thesamba.com/vw/forum/viewtopic.php?t=620646

Building a bus for travel in Europe (euroBus)
https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

The Western Syncro build
https://www.thesamba.com/vw/forum/viewtopic.php?t=746794
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dobryan
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PostPosted: Sat Nov 24, 2018 4:04 pm    Post subject: Re: Building a bus for travel in Europe Reply with quote

Sigh.... Wink

Made another parts order form Van Cafe. Very Happy $325 for various gaskets, tie rod ends, and bushings.

$16,000 + $325

$16,325 total.

And it now gets serious in the garage...

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Dave O
'87 Westy w/ 2002 Subaru EJ25 and Peloquin TBD

"To travel hopefully is a better thing than to arrive." Robert Louis Stevenson

MD>Canada>AK>WA>OR>CA>AZ>UT>WY>SD
https://www.thesamba.com/vw/forum/viewtopic.php?t=620646

Building a bus for travel in Europe (euroBus)
https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

The Western Syncro build
https://www.thesamba.com/vw/forum/viewtopic.php?t=746794
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joetiger Premium Member
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PostPosted: Sat Nov 24, 2018 5:11 pm    Post subject: Re: Building a bus for travel in Europe Reply with quote

Popcorn
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ajdenette
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PostPosted: Sat Nov 24, 2018 5:59 pm    Post subject: Re: Building a bus for travel in Europe Reply with quote

Your Vanagon seems to have gotten a little scared and made a mess in your garage Laughing
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dobryan
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PostPosted: Sat Nov 24, 2018 6:00 pm    Post subject: Re: Building a bus for travel in Europe Reply with quote

ajdenette wrote:
Your Vanagon seems to have gotten a little scared and made a mess in your garage Laughing


Yes it did poop the engine/tranny. Thankfully I was ready for it.
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Dave O
'87 Westy w/ 2002 Subaru EJ25 and Peloquin TBD

"To travel hopefully is a better thing than to arrive." Robert Louis Stevenson

MD>Canada>AK>WA>OR>CA>AZ>UT>WY>SD
https://www.thesamba.com/vw/forum/viewtopic.php?t=620646

Building a bus for travel in Europe (euroBus)
https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

The Western Syncro build
https://www.thesamba.com/vw/forum/viewtopic.php?t=746794
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dobryan
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PostPosted: Sun Nov 25, 2018 1:02 pm    Post subject: Re: Building a bus for travel in Europe Reply with quote

Separated the trans from the engine and packed it for shipping. That was one nasty transmission, the most greasy I have ever seen. But the drain magnet was really pretty clean surprisingly.

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Dave O
'87 Westy w/ 2002 Subaru EJ25 and Peloquin TBD

"To travel hopefully is a better thing than to arrive." Robert Louis Stevenson

MD>Canada>AK>WA>OR>CA>AZ>UT>WY>SD
https://www.thesamba.com/vw/forum/viewtopic.php?t=620646

Building a bus for travel in Europe (euroBus)
https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

The Western Syncro build
https://www.thesamba.com/vw/forum/viewtopic.php?t=746794
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