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A barndoor chassis buried in my garden
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djfordmanjack
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PostPosted: Tue Feb 12, 2019 2:57 am    Post subject: Re: A barndoor chassis buried in my garden Reply with quote

Thx Alex ! We'll get this thing rolling again ! Very Happy
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52 Barndoor DLX Coachbuild project
55 Wolfsburg panel project, og paint Taubenblau L31
62 Dickholmer, custom color Seeblau L360
63 1500 Notch, og paint Rubin Rot L456
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djfordmanjack
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PostPosted: Tue Feb 12, 2019 2:52 pm    Post subject: Re: A barndoor chassis buried in my garden Reply with quote

managed to save more parts of the og chassis.
shift linkage was very rough, but once freed up after some days soaking in Ballistol ( Bavarian rust penetrating oil), it turned out nice and even the square head shift linkage lock bolt is still fine and will be reused.
Found the proper 22mm tubing for shift rods at the local home improvement store Shocked
og piece just needs pressed in and spot welded in place ( 3x 120°, 6mm).

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Hotrods, Fords, Veedubs and Triumph Twins !

52 Barndoor DLX Coachbuild project
55 Wolfsburg panel project, og paint Taubenblau L31
62 Dickholmer, custom color Seeblau L360
63 1500 Notch, og paint Rubin Rot L456
67 1500 Käfer, og paint Lotus weiß L282 w/red interior
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djfordmanjack
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PostPosted: Thu Apr 04, 2019 9:47 am    Post subject: Re: A barndoor chassis buried in my garden Reply with quote

recently aquired project parts and first cleanup. rust on lower cab doors, but doable. cargo doors are toast, but we take what we get. Smile
usual screw extraction.


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Hotrods, Fords, Veedubs and Triumph Twins !

52 Barndoor DLX Coachbuild project
55 Wolfsburg panel project, og paint Taubenblau L31
62 Dickholmer, custom color Seeblau L360
63 1500 Notch, og paint Rubin Rot L456
67 1500 Käfer, og paint Lotus weiß L282 w/red interior
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djfordmanjack
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PostPosted: Thu Apr 04, 2019 9:58 am    Post subject: Re: A barndoor chassis buried in my garden Reply with quote

fair engine lid. og dove blue inside. lots of scraping many layers of paint and the white layer reveals some Austrian license plate numbers, probably from Wien (W-**824?) or Niederösterreich (N-**824?)???

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paint layers from left to right:og doveblue - tidy and glossy white what could possibly be ambulance white?- grey primer- glossy red what could possibly be fire engine red?- glossy pastel green- burnt oil smoke from 30hp exhaust Laughing

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soaked hinge and moves freely again. managed to extract all 9 slotted screws, which eventually could be reused.

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needs medical treatment. Wink
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Hotrods, Fords, Veedubs and Triumph Twins !

52 Barndoor DLX Coachbuild project
55 Wolfsburg panel project, og paint Taubenblau L31
62 Dickholmer, custom color Seeblau L360
63 1500 Notch, og paint Rubin Rot L456
67 1500 Käfer, og paint Lotus weiß L282 w/red interior
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bally
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PostPosted: Thu Apr 04, 2019 2:23 pm    Post subject: Re: A barndoor chassis buried in my garden Reply with quote

Nice scores. Are you planning on taking the engine lid back to og paint?
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djfordmanjack
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PostPosted: Fri Apr 05, 2019 2:06 am    Post subject: Re: A barndoor chassis buried in my garden Reply with quote

maybe yes. It will be difficult, because there obviously is some real metal work necessary which needs paint removed at least in a reasonable area to work with heat and hammer/dolly. inner paint is mostly in awesome condition. and it appears as if the outer skin was repainted white, when it was nearly new. dove blue seems very strong underneath.

after drilling the inner structure and working on the sharp crease, we'll see how this could turn out.
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Hotrods, Fords, Veedubs and Triumph Twins !

52 Barndoor DLX Coachbuild project
55 Wolfsburg panel project, og paint Taubenblau L31
62 Dickholmer, custom color Seeblau L360
63 1500 Notch, og paint Rubin Rot L456
67 1500 Käfer, og paint Lotus weiß L282 w/red interior
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bally
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PostPosted: Fri Apr 05, 2019 3:08 am    Post subject: Re: A barndoor chassis buried in my garden Reply with quote

Good luck!
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karl h
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PostPosted: Mon May 06, 2019 4:32 am    Post subject: Re: A barndoor chassis buried in my garden Reply with quote

Shocked
und alle sagn immer i bin ned ganz dicht....
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mandraks
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PostPosted: Tue May 07, 2019 6:55 pm    Post subject: Re: A barndoor chassis buried in my garden Reply with quote

karl h wrote:
Shocked
und alle sagn immer i bin ned ganz dicht....


da hamm die wahrscheins scho recht, da musste halt durch Wink
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----------------------------------------
'53 3-Fold Oval, L35 Metallic Blue, looking for a narrow hatch panel
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cdennisg
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PostPosted: Tue May 07, 2019 7:58 pm    Post subject: Re: A barndoor chassis buried in my garden Reply with quote

mandraks wrote:
karl h wrote:
Shocked
und alle sagn immer i bin ned ganz dicht....


da hamm die wahrscheins scho recht, da musste halt durch Wink


Hey! No fair speaking in tongues! Laughing
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djfordmanjack
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PostPosted: Tue Sep 10, 2019 12:56 pm    Post subject: Re: A barndoor chassis buried in my garden Reply with quote

found a sweet seat pedestal/treasure chest and frame section. It's a little too early ('51) for this project but will provide great measurements ( and possibly foundation for the next project Wink )

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the original primer is much darker on this '51 clip than on later Barndoors. it pretty much matches Ral 7026 Granitgrau and is a little more greenish than RAL 7021 schwarzgrau. I will have to check my 51 split bug if it has the same color.

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It is incredible that ALL of these little suckers came out easily and actually will be reused later. even some of the brake line clips survived.

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sweet patterns and most of it will actually get repaired and reused.

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Hotrods, Fords, Veedubs and Triumph Twins !

52 Barndoor DLX Coachbuild project
55 Wolfsburg panel project, og paint Taubenblau L31
62 Dickholmer, custom color Seeblau L360
63 1500 Notch, og paint Rubin Rot L456
67 1500 Käfer, og paint Lotus weiß L282 w/red interior


Last edited by djfordmanjack on Tue Sep 10, 2019 1:12 pm; edited 1 time in total
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djfordmanjack
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PostPosted: Tue Sep 10, 2019 1:10 pm    Post subject: Re: A barndoor chassis buried in my garden Reply with quote

front axle mounts mostly there.
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very interesting detail. this early frame rail is lacking the inner reinforcement plate, that later Barndoors have.
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heater cable housing
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some brake line clips still there and all bolts came out easily
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front axle mount area intact.
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enough left to save this hard to find bulkhead panel.
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Hotrods, Fords, Veedubs and Triumph Twins !

52 Barndoor DLX Coachbuild project
55 Wolfsburg panel project, og paint Taubenblau L31
62 Dickholmer, custom color Seeblau L360
63 1500 Notch, og paint Rubin Rot L456
67 1500 Käfer, og paint Lotus weiß L282 w/red interior
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djfordmanjack
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PostPosted: Thu Sep 12, 2019 3:08 pm    Post subject: Re: A barndoor chassis buried in my garden Reply with quote

a little more metal work to belly pans and paint prep.

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Hotrods, Fords, Veedubs and Triumph Twins !

52 Barndoor DLX Coachbuild project
55 Wolfsburg panel project, og paint Taubenblau L31
62 Dickholmer, custom color Seeblau L360
63 1500 Notch, og paint Rubin Rot L456
67 1500 Käfer, og paint Lotus weiß L282 w/red interior
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TRS63
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PostPosted: Fri Sep 13, 2019 4:09 am    Post subject: Re: A barndoor chassis buried in my garden Reply with quote

Super progress here Cool

Antoine
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djfordmanjack
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PostPosted: Fri Sep 13, 2019 1:21 pm    Post subject: Re: A barndoor chassis buried in my garden Reply with quote

Thx Antoine! A little slow this summer, but working on it !

seems my belly pans got the Measels ! Laughing

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Hotrods, Fords, Veedubs and Triumph Twins !

52 Barndoor DLX Coachbuild project
55 Wolfsburg panel project, og paint Taubenblau L31
62 Dickholmer, custom color Seeblau L360
63 1500 Notch, og paint Rubin Rot L456
67 1500 Käfer, og paint Lotus weiß L282 w/red interior
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Busstom
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PostPosted: Fri Sep 13, 2019 3:14 pm    Post subject: Re: A barndoor chassis buried in my garden Reply with quote

This is the first I've noticed that the frame members are closed tubes (as opposed to open channels). Floor support members too?
Was this stock, or did you choose to upgrade?
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djfordmanjack
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PostPosted: Sat Sep 14, 2019 12:36 am    Post subject: Re: A barndoor chassis buried in my garden Reply with quote

it's my personal preference for this project. staying true to the og dimesions but using tube sections instead of folded sheetmetal in framerails and crossmembers.
I am hoping to achieve an extremely rigid and versatile chassis foundation.
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Hotrods, Fords, Veedubs and Triumph Twins !

52 Barndoor DLX Coachbuild project
55 Wolfsburg panel project, og paint Taubenblau L31
62 Dickholmer, custom color Seeblau L360
63 1500 Notch, og paint Rubin Rot L456
67 1500 Käfer, og paint Lotus weiß L282 w/red interior
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Busstom
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PostPosted: Sat Sep 14, 2019 11:20 am    Post subject: Re: A barndoor chassis buried in my garden Reply with quote

I like it, that would be my preference as well, if I were up to such a lofty task Wink
It's looks fantastic and will add quite a bit of rigidity. Very stout looking.
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djfordmanjack
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PostPosted: Sat Sep 14, 2019 5:30 pm    Post subject: Re: A barndoor chassis buried in my garden Reply with quote

thanx for the compliments. yes the original chassis is very flimsy without a body on top. VW used folded sheetmetal wherever they could, because it was a tad lighter, easier to spotweld and they were independent from tube manufacturers.
Samba belly pans add enough rigidity to a (then) brandnew bus but IMHO nowadays we need every bit of extra rigidity with old sloppy sheetmetal or DLX conversions bodys.
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Hotrods, Fords, Veedubs and Triumph Twins !

52 Barndoor DLX Coachbuild project
55 Wolfsburg panel project, og paint Taubenblau L31
62 Dickholmer, custom color Seeblau L360
63 1500 Notch, og paint Rubin Rot L456
67 1500 Käfer, og paint Lotus weiß L282 w/red interior
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djfordmanjack
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PostPosted: Mon Sep 16, 2019 2:06 am    Post subject: Re: A barndoor chassis buried in my garden Reply with quote

cured the measels with a good coat of epoxy primer and Basaltgrau topcoat.

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baking in the sun. Cool
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next project. Confused Smile
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_________________
Hotrods, Fords, Veedubs and Triumph Twins !

52 Barndoor DLX Coachbuild project
55 Wolfsburg panel project, og paint Taubenblau L31
62 Dickholmer, custom color Seeblau L360
63 1500 Notch, og paint Rubin Rot L456
67 1500 Käfer, og paint Lotus weiß L282 w/red interior
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View user's profile Send private message Gallery Classifieds Feedback
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