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“Mullet The Bug” a bugs story.
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Xevin Premium Member
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PostPosted: Sun Aug 19, 2018 12:49 pm    Post subject: Re: “Mullet The Bug” a bugs story. Reply with quote

wcfvw69 wrote:

Manufactures date stamp on this Bosch coil is April 1973.


Shocked wow and it’s still kicking. Worked well before the build. I’ll put a meter on it to verify the health. Can’t wait to see how your 034 distributor and Tim’s 34-3 carb play together. Thanks for the info Bill.
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GFY's Xevin and VW_Jimbo! Very Happy

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Damn that Xevin... Very Happy Very Happy Very Happy

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My God! Xevin and I 100% agree Shocked
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PostPosted: Sun Aug 19, 2018 7:18 pm    Post subject: Re: “Mullet The Bug” a bugs story. Reply with quote

Awwww yeahhhh!!!

Makin' progress on Mullet's heart Very Happy


"We have the technology, we can rebuild him!"



keep on Bussin' & fixin' (till Mullet gets back on the road)

Then it's time to:

Keep on Buggin' Xevin! Cool
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PostPosted: Mon Aug 20, 2018 9:43 am    Post subject: Re: “Mullet The Bug” a bugs story. Reply with quote

67rustavenger wrote:
Who did the balancing work?

I use Steve's in Tigard.

Keep up the good fight brother!


Didn’t mean to leave you hanging. My friends machinists does only ACVW. However, his clients keep him just the right amount of busy, so he doesn’t have
a public shop. I’m sure a lot of the cars you see at Woodburn raceway use his services.
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GFY's Xevin and VW_Jimbo! Very Happy

Clatter wrote:
Damn that Xevin... Very Happy Very Happy Very Happy

skills@eurocarsplus wrote:
I respect Xevin and he's a turd Razz

SGKent wrote:
My God! Xevin and I 100% agree Shocked
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PostPosted: Mon Aug 20, 2018 5:57 pm    Post subject: Re: “Mullet The Bug” a bugs story. Reply with quote

Stoked!

If you want me to talk to Xatie, and pontificate upon the long-term benefits of a job well done, let me know.. Laughing

I’m voting for the whole 100% stock treatment - with working/clean heat risers, thermostat/flaps, oil bath cleaner with functional stovepipe, pea-shooters, the whole enchilada.

Your mild cam and SVDA mod won’t ruin the effect.

Once you get it all 100% like Mother Volkswagen intended,
The experience is unreal.
The flawless cold-starts and warm-up/running is something to experience.
It’s like this precision sewing machine or something.
The quiet grace, the reserved manners, the flawless low-end pull..

Too often we have driven these beaters with some obnoxious header or some stupid open filter or some such...

If you set the depth of the pea-shooters correctly, so they pull lots of hot air thru the manifold heater tube - Nirvana.

VERY few these days have experienced what it was all about back in the beginning..
Once you experience it, you will understand fully.

Do it right, and you’ll see what I mean.
You GO brother!
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PostPosted: Mon Aug 20, 2018 6:02 pm    Post subject: Re: “Mullet The Bug” a bugs story. Reply with quote

Oh, and have them do a full dynamic balance job on the rotating assembly..

Yes, it’s hard to find someone to do it.
Yes, you have to send the pulley, crank, flywheel, pressure plate and all the bolts.
Yes, it costs a “lot” of money.
Yes, it’s another delay.
Yes, many say you don’t need it on a stock motor.

But, if you don’t do it now, then when??

Balance on new pressure plates these days licks hairy dog balls..

Do you want me to talk to her for you? Laughing
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PostPosted: Tue Aug 21, 2018 12:56 am    Post subject: Re: “Mullet The Bug” a bugs story. Reply with quote

Clatter wrote:
Stoked!

If you want me to talk to Xatie, and pontificate upon the long-term benefits of a job well done, let me know.. Laughing

I’m voting for the whole 100% stock treatment - with working/clean heat risers, thermostat/flaps, oil bath cleaner with functional stovepipe, pea-shooters, the whole enchilada.

Once you get it all 100% like Mother Volkswagen intended,
The experience is unreal.
The flawless cold-starts and warm-up/running is something to experience.
It’s like this precision sewing machine or something.
The quiet grace, the reserved manners, the flawless low-end pull..


Yes. All the encouragement to Xatie is appreciated
Yes. It will have all the working original fixins you mentioned (74 is paper filter) except exhaust. I haven’t found an original exhaust I like yet. Haven’t looked that hard. But it will happen at some point. If any of the three of you reading this thread have a lead on an original exhaust for this build. Let me know.
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67rustavenger wrote:
GFY's Xevin and VW_Jimbo! Very Happy

Clatter wrote:
Damn that Xevin... Very Happy Very Happy Very Happy

skills@eurocarsplus wrote:
I respect Xevin and he's a turd Razz

SGKent wrote:
My God! Xevin and I 100% agree Shocked
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PostPosted: Tue Aug 21, 2018 10:21 am    Post subject: Re: “Mullet The Bug” a bugs story. Reply with quote

And the hunt is on....
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AlmostHeavenWV_VW Premium Member
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PostPosted: Tue Aug 21, 2018 10:36 am    Post subject: Re: “Mullet The Bug” a bugs story. Reply with quote

Xevin wrote:
[.....]
If any of the three of you reading this thread have a lead on an original exhaust for this build. Let me know.


Make it 'four', Xevin Wink

https://www.thesamba.com/vw/classifieds/detail.php?id=2187438

Also, I know it's not original, but discussion on proper=fitting aftermarket mufflers came up a little while ago:
https://www.thesamba.com/vw/forum/viewtopic.php?t=704421&highlight=muffler
Quote:
TDCTDI wrote:
I just installed a Bosal unit, great fit, sounds a bit throatier than an original German one but still gets a bit of that original "fweem" under acceleration.

Tim Donahoe wrote:
I just checked out the reviews on the Bosal muffler. It seems that TDC may be into something. The manufacturer brags about the perfect fit. They also mention quality, too; but a good fit is a good start.

So ... when the time comes, I’m going to give the Bolton a shot. It certainly can’t be worse than Dansk, and it might deliver the quality and fit the mention.

Tim

AlmostHeavenWV_VW wrote:

RockAuto's got those[Bosal muffler]:
https://www.rockauto.com/en/moreinfo.php?pk=1080376&cc=1368851&jsn=387


Keep on Bug'n! Very Happy
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PostPosted: Wed Aug 22, 2018 10:45 am    Post subject: Re: “Mullet The Bug” a bugs story. Reply with quote

AlmostHeaven. Thank you so much for the links. Remember the rules when you get out to Oregon, “You fly I buy”. Very Happy

Before I go down the exhaust rabbit hole. I’m not entirely sure if my 74 bug is California or Federal spec. Is there a difference for exhaust. Or will any 1600cc
Exhaust fit? I think they will. But want to confirm.
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Clatter wrote:
Damn that Xevin... Very Happy Very Happy Very Happy

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SGKent wrote:
My God! Xevin and I 100% agree Shocked
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PostPosted: Wed Aug 22, 2018 10:52 am    Post subject: Re: “Mullet The Bug” a bugs story. Reply with quote

Is this worth the impending breakup? Very Happy
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PostPosted: Wed Aug 22, 2018 10:59 am    Post subject: Re: “Mullet The Bug” a bugs story. Reply with quote

Xevin wrote:
AlmostHeaven. Thank you so much for the links. Remember the rules when you get out to Oregon, “You fly I buy”. Very Happy


I agree to abide by those terms & conditions,Xevin Very Happy

Xevin wrote:

Before I go down the exhaust rabbit hole. I’m not entirely sure if my 74 bug is California or Federal spec. Is there a difference for exhaust. Or will any 1600cc
Exhaust fit? I think they will. But want to confirm.


Only difference for a 1974 between the two (Cali vs Federal) is solely a dual-heat riser set up, I believe. Fitment otherwise should be the same.

Cali (dual pre heat pipes)
http://www.wolfsburgwest.com/cart/DetailsList.cfm?ID=113251053BG

Federal (single pre heat pipe)
http://www.wolfsburgwest.com/cart/DetailsList.cfm?ID=113251053AJ
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PostPosted: Fri Aug 24, 2018 2:58 am    Post subject: Re: “Mullet The Bug” a bugs story. Reply with quote

Well, the engine is together. Kinda. Was going for long block today. Sad

Image may have been reduced in size. Click image to view fullscreen.



My buddy just wasn’t satisfied with the AutoLinea heads. So off to the machinists they went, today. The beauty of this is he went straight to work on
them tonight. He was texting pictures while I did other mundane tasks. Sorry no pictures, they are on my buddies phone. But holy crap they look proper. Castings cleaned up. And a whole lot of techniques being used Clatter tought me. Probably more then this stockish engine deserved. I’m not going to complain Very Happy should be back this weekend.

Meanwhile my buddy dug out some heater boxes he wanted to use instead of the crap that came with the bug. He had me clean them up. He said go light in the solvent tank as to not saturate with solvent. Ok cool. Knock off some gunk and good to go. So I did.

Image may have been reduced in size. Click image to view fullscreen.


Then he said. “ We going to paint them.” Ah shit. That means hours of prep. So I did. Brush, pick, scrape, sand, scuff, and repeat. Brush, pick, scrape, sand, scuff, and repeat.Brush, pick, scrape, sand, scuff, and repeat.Brush, pick, scrape, sand, scuff, and repeat.Brush, pick, scrape, sand, scuff, and repeat.Brush, pick, scrape, sand, scuff, and repeat. Evil or Very Mad So I did. This is half way through this ass whipping process.

Image may have been reduced in size. Click image to view fullscreen.


Pretty sure an electric wire wheel and a Dremel would have cut my time in half.
But it was a nice night listening to an entire album of Kurt Vile and The War on Drugs while I meticulously dicked with these heater boxes.


Link



Link

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67rustavenger wrote:
GFY's Xevin and VW_Jimbo! Very Happy

Clatter wrote:
Damn that Xevin... Very Happy Very Happy Very Happy

skills@eurocarsplus wrote:
I respect Xevin and he's a turd Razz

SGKent wrote:
My God! Xevin and I 100% agree Shocked
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PostPosted: Wed Aug 29, 2018 6:43 am    Post subject: Re: “Mullet The Bug” a bugs story. Reply with quote

Just a thought or two,
From someone paralyzed by retentivity..

The Bentley shows how you are supposed to drill out the spot-welds,
So you may properly clean the sludge/stink from within heater boxes.
This might allow a proper (ceramic?) coating of the tin,
And perhaps the use of an insulation product besides asbestos.
(Company Thermal Zero sells a nice replacement on Amazon)

Additionally,
Those GO1 heads have valves and guides of DogDoo quality.
Certainly worth it, while you are in there,
To get a better set of stock-sized valves.
The guides in mine came loose in short order,
So it is likely that a bit o’ fittin’ With a better set of guides,
Maybe the next size up,
Would ensure a long, happy life for your motor.

Perhaps even beyond your own,
Should your overextension bring her wrath..
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PostPosted: Wed Aug 29, 2018 10:54 am    Post subject: Re: “Mullet The Bug” a bugs story. Reply with quote

^^^ this coming from a guy who sent all his fasteners to be replated out of state Cool

Thank you Clatter, I got you brother. All is sorted out. Just like you taught me at your place Wink my buddies are very experienced with these heads. Just got them back from the machinist. Cast flashing clean up was last night.

http://shoptalkforums.com/viewtopic.php?t=115095

Thought about going inside heater boxes. I know the drill. Going to run them for now. Later I will rip into them if necessary.

And anyone interested in a type 3 work of art. Check out Clatter’s thread. It’s about a hundred pages Shocked But truly remarkable.

https://www.thesamba.com/vw/forum/viewtopic.php?t=...7d37956024
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67rustavenger wrote:
GFY's Xevin and VW_Jimbo! Very Happy

Clatter wrote:
Damn that Xevin... Very Happy Very Happy Very Happy

skills@eurocarsplus wrote:
I respect Xevin and he's a turd Razz

SGKent wrote:
My God! Xevin and I 100% agree Shocked
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PostPosted: Wed Aug 29, 2018 7:44 pm    Post subject: Re: “Mullet The Bug” a bugs story. Reply with quote

Xevin wrote:
^^^ this coming from a guy who sent all his fasteners to be replated out of state Cool

Thank you Clatter, I got you brother. All is sorted out. Just like you taught me at your place Wink my buddies are very experienced with these heads. Just got them back from the machinist. Cast flashing clean up was last night.

http://shoptalkforums.com/viewtopic.php?t=115095

Thought about going inside heater boxes. I know the drill. Going to run them for now. Later I will rip into them if necessary.

And anyone interested in a type 3 work of art. Check out Clatter’s thread. It’s about a hundred pages Shocked But truly remarkable.

https://www.thesamba.com/vw/forum/viewtopic.php?t=...7d37956024


On your heater boxes, don't cut them open. Get a bucket big enough to submerge them in. Fill it with hot water and a degreaser. Let them soak overnight. If you can find round brushes to push inside them to scrub, even better.

I did this with two nasty, used bus heater boxes on my bus. They came out super clean inside and out. Zero smell when I turn on the heat in the bus.

Another option is to find a shop with a big ultrasonic parts cleaner. Mine isn't big enough. However, the parts I clean in it come out sparkling clean in a short time.
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PostPosted: Thu Aug 30, 2018 8:29 am    Post subject: Re: “Mullet The Bug” a bugs story. Reply with quote

Can’t believe you found that 11-year-old STF thread! Shocked

Funny that the end of that story years later was the guides falling out.. Embarassed
A new set of guides, though, and away we go..


Wanna make sure you have all cooling tin in place;
Haven’t seen one of these with a complete set of tins in -years-.

There was a little show here a while back,
Had at least 100 cars,
And I counted exactly -three- that had a thermostat.

I want to see a picture of your Hoover Bit in place!
No skipping that one! Shame on you
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PostPosted: Sun Sep 02, 2018 6:29 pm    Post subject: Re: “Mullet The Bug” a bugs story. Reply with quote

Clatter wrote:
Can’t believe you found that 11-year-old STF thread! Shocked

Funny that the end of that story years later was the guides falling out.. Embarassed
A new set of guides, though, and away we go..


Wanna make sure you have all cooling tin in place;
Haven’t seen one of these with a complete set of tins in -years-.

There was a little show here a while back,
Had at least 100 cars,
And I counted exactly -three- that had a thermostat.

I want to see a picture of your Hoover Bit in place!
No skipping that one! Shame on you


Good call on the Hoover Bit. I didn’t have one. However my buddy has a box of them. He picks them up at swap meets when he sees them.
Thermostat will be in there as well.

Question about Tin. I recall in another thread seeing these little rectangular pieces of tin with a notch in them. Can’t remember exactly where they go or what to ask for when searching.

Ha! Laughing never mind found them here

http://www.awesomepowdercoat.com/Cylinder_head_internal_deflectors.html

Does anybody know if I need these on the AutoLinea heads. Or are they unique to German VW heads? I suppose I should just call Clark at AP. Twisted Evil
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GFY's Xevin and VW_Jimbo! Very Happy

Clatter wrote:
Damn that Xevin... Very Happy Very Happy Very Happy

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I respect Xevin and he's a turd Razz

SGKent wrote:
My God! Xevin and I 100% agree Shocked
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PostPosted: Sun Sep 02, 2018 7:30 pm    Post subject: Re: “Mullet The Bug” a bugs story. Reply with quote

Can't hurt to have them.

I need a set too for my Tim's heads.

Xevin's a cool guy. Considering he's a jerk! Very Happy Very Happy Very Happy
He refuses to share his super secret machinist with me. Lol!
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PostPosted: Sun Sep 02, 2018 8:20 pm    Post subject: Re: “Mullet The Bug” a bugs story. Reply with quote

Clatter wrote:
Oh, and have them do a full dynamic balance job on the rotating assembly..

Yes, it’s hard to find someone to do it.
Yes, you have to send the pulley, crank, flywheel, pressure plate and all the bolts.
Yes, it costs a “lot” of money.
Yes, it’s another delay.
Yes, many say you don’t need it on a stock motor.

But, if you don’t do it now, then when??

Balance on new pressure plates these days licks hairy dog balls..


So Clatter. I was being sarcastic and asked my buddy if he and the machinist had plans to do a full “Dynamic Balance job” on this build Laughing showing him your absurd reply....

There was a pause, and he said “It’s was” Dancing you are right. It’s not cheap Shocked

Sweet Jesus this is going to be nice. Way nicer then I or the bug deserve. Hope Xatie digs it. I might be living out of a bus and have a bug for a daily driver soon Wink
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67rustavenger wrote:
GFY's Xevin and VW_Jimbo! Very Happy

Clatter wrote:
Damn that Xevin... Very Happy Very Happy Very Happy

skills@eurocarsplus wrote:
I respect Xevin and he's a turd Razz

SGKent wrote:
My God! Xevin and I 100% agree Shocked
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PostPosted: Sun Sep 02, 2018 8:32 pm    Post subject: Re: “Mullet The Bug” a bugs story. Reply with quote

Xevin wrote:
I might be living out of a bus and have a bug for a daily driver soon Wink




Link

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Decades of VW and VW parts restoration experience.
The Samba member since 2004.

**Now rebuilding throttle bodies for VW's and Porsche's**
**Restored German Bosch distributors for sale or I can restore yours**
**Restored German Pierburg fuel pumps for sale or I can restore yours**
**Restored Porsche fuel pumps or I can restore yours**
**Restored Porsche distributors or I can restore yours**
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