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HELP!! need driveshaft hanger bearings part 701521351
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pjstock
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PostPosted: Tue Jun 26, 2018 11:26 am    Post subject: HELP!! need driveshaft hanger bearings part 701521351 Reply with quote

And it was all going so well....

We have one month, 30 days, to get things sorted before we are supposed to head to Newfoundland in our 1995 T4Transporter (Eurovan-style) 2.4L D Syncro.

There is some noise in the transmission but there is a HUGE rumble coming off the driveshaft.
My mechanic tells me before he can even look at the transmission/differential, we have to clean up the driveshaft. and that requires replacing the hanger bearings original part 701521351. Which is seems are nearly impossible to find.
No one in Canada has or can get them. None of the Go To parts suppliers in Europe (Heritage, Serial-Kombi, Classic) have them or can get them. Nothing that I can find on Ebay.

There are a very few obscure sources in Poland and Russia but so for they aren't even answering emails.

One mechanic told me I might have better luck in the US.

It has also been suggested that VW would not have speced a special bearing for this application, but rather would likely have used a standard bearing they were using elsewhere in the vehicle (like a wheel bearing) and so if the steel casing is OK Maybe we can remove the bad bearings, keep the casing and just swap in another new bearing. We would just have to figure out what the alternate bearing is.

does anyone have any suggestions?


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Joshwa
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PostPosted: Tue Jun 26, 2018 11:36 am    Post subject: Re: HELP!! need driveshaft hanger bearings part 701521351 Reply with quote

That replacement looks to be spot welded at the ears. Likely the original is the same. I would also try pulling it apart to see what the bearing measurements are. I’m surprised there aren’t replacemenents easily foun in the the Ukraine at least. Lots of syncro a over there. None brought in to the US directly in their their manufacture year.

You could try Frans at [email protected] to see if he can get one as well.
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Zeitgeist 13
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PostPosted: Tue Jun 26, 2018 2:12 pm    Post subject: Re: HELP!! need driveshaft hanger bearings part 701521351 Reply with quote

I wonder if a Quattro center support bearing might be modified to fit in there.
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TDCTDI
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PostPosted: Tue Jun 26, 2018 3:44 pm    Post subject: Re: HELP!! need driveshaft hanger bearings part 701521351 Reply with quote

pjstock wrote:

My mechanic tells me before he can even look at the transmission/differential, we have to clean up the driveshaft. and that requires replacing the hanger bearings original part 701521351.

WTF does this mean? You have the driveshaft out, spin the bearing & see if there's any bad noises, if not, LITFA & move on to the next possibility. Sure, they're ugly but if they aren't making noise, there's no reason to replace them. If he can't do that, you need to find someone more competent.

Most of the time that I see horrible noises or vibrations from a Quattro driveline, it's due to the CVs (#Cool at either end drying out & then "indexing" where the balls only ride in one spot due to there not being a lot of movement in these shafts.

Next thing, check the GEBO coupler (that big rubber thing that resembles a revolver cylinder (#3 & #10 in your diagram).), these will wear out & start causing vibration.

Now Audi & VW say that these driveshafts are not serviceable but I have found that the 2000-04 Passat Syncro, 99-04 A4/6 Quattro, Audi TT/Golf R32 use 100mm CVs from a '88-'98ish Golf/Jetta on these center driveshafts.

The Eurovan may use a different CV but VW was pretty incestuous when it comes to these parts.
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PostPosted: Tue Jun 26, 2018 5:37 pm    Post subject: Re: HELP!! need driveshaft hanger bearings part 701521351 Reply with quote

Quote:
One mechanic told me I might have better luck in the US.


We didn't get diesel T4s in the US. I doubt we can help here.
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PostPosted: Wed Jun 27, 2018 4:30 am    Post subject: Re: HELP!! need driveshaft hanger bearings part 701521351 Reply with quote

TDCTDI wrote:
pjstock wrote:

My mechanic tells me before he can even look at the transmission/differential, we have to clean up the driveshaft. and that requires replacing the hanger bearings original part 701521351.

WTF does this mean? You have the driveshaft out, spin the bearing & see if there's any bad noises, if not, LITFA & move on to the next possibility. Sure, they're ugly but if they aren't making noise, there's no reason to replace them. If he can't do that, you need to find someone more competent.

Most of the time that I see horrible noises or vibrations from a Quattro driveline, it's due to the CVs (#Cool at either end drying out & then "indexing" where the balls only ride in one spot due to there not being a lot of movement in these shafts.

Next thing, check the GEBO coupler (that big rubber thing that resembles a revolver cylinder (#3 & #10 in your diagram).), these will wear out & start causing vibration.

Now Audi & VW say that these driveshafts are not serviceable but I have found that the 2000-04 Passat Syncro, 99-04 A4/6 Quattro, Audi TT/Golf R32 use 100mm CVs from a '88-'98ish Golf/Jetta on these center driveshafts.

The Eurovan may use a different CV but VW was pretty incestuous when it comes to these parts.


I agree. Either the communication here is being presented incorrectly or you need to find another shop.

My advice. Remove the shaft. Drive the Camper. See if the noise is gone or greatly reduced. If so, then you've found your source. If not, move on to other culprits. Wheel bearings can be quite noisy.
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pjstock
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PostPosted: Wed Jun 27, 2018 10:58 am    Post subject: Re: HELP!! need driveshaft hanger bearings part 701521351 Reply with quote

TDCTDI wrote:
pjstock wrote:

My mechanic tells me before he can even look at the transmission/differential, we have to clean up the driveshaft. and that requires replacing the hanger bearings original part 701521351.

WTF does this mean? You have the driveshaft out, spin the bearing & see if there's any bad noises, if not, LITFA & move on to the next possibility. Sure, they're ugly but if they aren't making noise, there's no reason to replace them. If he can't do that, you need to find someone more competent.


Maybe I should clarify.
Personally, I am not able very capable mechanically, I am just acting as the go between on this "issue".
Mechanic 1 "thought" the rear end noise was the transmission. So, he had me drop it at a specialty transmission shop.
This transmission shop called and said something to the effect of "well, the driveshaft is so noisy we can't even start to diagnose the transmission. You have to replace these bearings. and we cannot find them".
and he added that he was a transmission specialist, not a driveshaft shop (I just assumed them were somewhat related, but apparently not in his mind.)
So I retrieved the van (which, while noisy, is still drivabble he said) and started the search for these unicorn bearings. (Mechanic #1 called this morning to say that he had a guy, who knew a guy, who could get a pair of these bearings for.... wait for it! $400 USD a piece! like this was ground Rhino horn or something. I said No Thank You.)

So OK, so far I have a general mechanic and a transmission specialist saying "we don't do driveshafts".
I guess I should drop this at a driveshaft rebuild place for a better diagnosis.
Peter
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pjstock
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PostPosted: Wed Jun 27, 2018 11:00 am    Post subject: Re: HELP!! need driveshaft hanger bearings part 701521351 Reply with quote

"My advice. Remove the shaft. Drive the Camper."

maybe I am missing something (or more likely I am supremely ignorant of things auto-mechancial). but if I remove the shaft, can I still drive the camper?

Oh and Mechanic #1 (generalist) said that they checked the wheel bearings, and they were fine. thats how we got to "transmission".


Last edited by pjstock on Wed Jun 27, 2018 11:18 am; edited 1 time in total
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PostPosted: Wed Jun 27, 2018 11:17 am    Post subject: Re: HELP!! need driveshaft hanger bearings part 701521351 Reply with quote

I would do it the same and drive without the driveshaft for the time being. You shouldn’t have any issues driving it that way.
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PostPosted: Wed Jun 27, 2018 11:18 am    Post subject: Re: HELP!! need driveshaft hanger bearings part 701521351 Reply with quote

The Gebo coupler is the rubber coupler at either end of the driveshaft #3 & #10 in the picture that you supplied. These are made of fabric reinforced rubber that will deteriorate. Once they fail, the driveshaft will slip off center causing lots of noise & vibration.

The CV joints are part number 8 in the picture that you supplied, when the grease in them dries up, they can start binding & causing noise & vibration.

If the driveshaft was out, the mechanic should have spun the driveshaft or the support bearings to see if there was any noise coming from these, if they were making lots of noise then they should be replaced, if not then they should be left alone, especially since they're hard to find/expensive parts. There's no reason to throw parts at it "just because".

If the van can be driven without the center drive shaft then leave it out & see if the noise goes away, the Passat 4-motion & Audi A4/6 Quattro CANNOT be driven like this as it will quickly grenade the viscous coupler/center differential in the transmission, IDK if the Eurovan can, I've never gotten to play with one of these.
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PostPosted: Wed Jun 27, 2018 12:22 pm    Post subject: Re: HELP!! need driveshaft hanger bearings part 701521351 Reply with quote

The VC appears to be in the rear diff, and if it's like the T3 Syncros, then removing the driveshaft poses no issues.

Over in the MB world, we've always called those rubber coupler joints a guibo, but apparently that's incorrect.

https://en.wikipedia.org/wiki/Giubo
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PostPosted: Wed Jun 27, 2018 12:36 pm    Post subject: Re: HELP!! need driveshaft hanger bearings part 701521351 Reply with quote

Zeitgeist 13 wrote:
The VC appears to be in the rear diff, and if it's like the T3 Syncros, then removing the driveshaft poses no issues.

Over in the MB world, we've always called those rubber coupler joints a guibo, but apparently that's incorrect.

https://en.wikipedia.org/wiki/Giubo

Well dammit! I've been calling it the wrong thing for 35+ years Embarassed, some how all the parts stores knew what I was talking about. Laughing I don't think any of them would know what I was talking about if I called a JOOBO, probably think I was saying something about a Jewish boyfriend. Laughing

The first time I saw one was in the 80s on the rear of a 1959 BMW 700 & thought WTF?!?
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PostPosted: Wed Jun 27, 2018 2:24 pm    Post subject: Re: HELP!! need driveshaft hanger bearings part 701521351 Reply with quote

Its actually a giubo, but you should search both spellings as it is misspelled more often than not.

You say guibo, I say giubo
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PostPosted: Wed Jun 27, 2018 3:24 pm    Post subject: Re: HELP!! need driveshaft hanger bearings part 701521351 Reply with quote

As mentioned, a bad hanger bearing should be pretty easy to accurately diagnose by any capable person.

If you do need a bearing maybe try to find a driveshaft specialty shop. They are around. I'd be very surprised if they couldn't fix you up, it's just a hanger bearing. They fix/make/repair/balance shafts for everything all day long. You should be able to find one in the GTA.
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PostPosted: Wed Jun 27, 2018 3:25 pm    Post subject: Re: HELP!! need driveshaft hanger bearings part 701521351 Reply with quote

As mentioned, a bad hanger bearing should be pretty easy to accurately diagnose by any capable person.

If you do need a bearing maybe try to find a driveshaft specialty shop. They are around. I'd be very surprised if they couldn't fix you up, it's just a hanger bearing. They fix/make/repair/balance shafts for everything all day long. You should be able to find one in the GTA.
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PostPosted: Thu Jun 28, 2018 5:18 am    Post subject: Re: HELP!! need driveshaft hanger bearings part 701521351 Reply with quote

gakali wrote:
As mentioned, a bad hanger bearing should be pretty easy to accurately diagnose by any capable person.

If you do need a bearing maybe try to find a driveshaft specialty shop. They are around. I'd be very surprised if they couldn't fix you up, it's just a hanger bearing. They fix/make/repair/balance shafts for everything all day long. You should be able to find one in the GTA.


Totally agree with this statement. There is a great shop in London ON who i've used multiple times for custom driveshaft applications. Very professional and quick turn around.

The first thing that needs to be determined though, is if the driveshaft is the source of the vibration/noise.
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PostPosted: Thu Jun 28, 2018 9:34 am    Post subject: Re: HELP!! need driveshaft hanger bearings part 701521351 Reply with quote

I found the bearings (miraculously) and am having them shipped from Poland of all places.
My mechanic is going to pull the driveshaft and inspect it and try driving it 2WD while removed. see if the noise is still there.

(why the transmission specialist didn't just remove the driveshaft and focus on anything related just to the transmission or differential, why he told me I "had" to cleanup the driveshaft before he could even look at the transmission, I don't know. I suspect he just doesn't like to think that hard. Which is a bad sign for a mechanic. may be he didn't realize it was 4WD. which is another bad sign.)

I'll report back.
what a saga though.
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PostPosted: Fri Jun 29, 2018 7:38 pm    Post subject: Re: HELP!! need driveshaft hanger bearings part 701521351 Reply with quote

so, this is a Long Weekend in Canada and I needed transportation. So on your advice, I pressed my mechanic to just remove the driveshaft and to his near amazement (he's more used to dealing with Audis and probably more modern cars) it ran fine as a 2WD. AND it runs almost silently. (well not silently but much much quieter. I had a nice 4 hour run out to the country here.)

but that seems to focus the problem on ... the drive shaft. excellent (so what was it doing at a transmission shop?)

But that driveshaft is HUGE. the whole assembly is about 6 feet long.
So, the plan now is to wait til the bearings arrive from Poland (fingers crossed) and have the driveshaft checked and rebuilt if necessary.

news to follow as it unfolds
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PostPosted: Sat Jun 30, 2018 5:24 am    Post subject: Re: HELP!! need driveshaft hanger bearings part 701521351 Reply with quote

FAILED.
apparently that bearing from Poland only measures 40mm wide, which means it is far far too small (mine measures something like 150mm 8 to 10" wide.

So, my hunt is back on.
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PostPosted: Sat Jun 30, 2018 8:40 am    Post subject: Re: HELP!! need driveshaft hanger bearings part 701521351 Reply with quote

Have you checked the bearings?

More than likely, the noise is coming from the CVs.
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