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gravee Samba Member
Joined: May 01, 2009 Posts: 165 Location: Waterbury, Vermont
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Posted: Sun Jul 15, 2018 2:08 pm Post subject: Re: Help with synching individual Dell |
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Being new to dual carbs, are you saying having someone else crank the engine and I am in the back holding open the throttles on the carbs?
I disconnect coil wire and turn the key for a bit. Car is warmed. _________________ 1967 Westy |
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modok Samba Member
Joined: October 30, 2009 Posts: 26785 Location: Colorado Springs
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Posted: Sun Jul 15, 2018 2:12 pm Post subject: Re: Help with synching individual Dell |
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Always open the throttle for doing a compression test. |
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gravee Samba Member
Joined: May 01, 2009 Posts: 165 Location: Waterbury, Vermont
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Posted: Sun Jul 15, 2018 2:23 pm Post subject: Re: Help with synching individual Dell |
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So do what I said to do above?
Thoughts on mixture screw not doing anything? _________________ 1967 Westy |
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67rustavenger Samba Member
Joined: February 24, 2015 Posts: 9760 Location: Oregon
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Posted: Sun Jul 15, 2018 2:34 pm Post subject: Re: Help with synching individual Dell |
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Pull all the spark plugs.
Have someone crank the engine at least ten revolutions with the throttle held wide open the entire time.
That will give you the best result.
Good Luck. _________________ I have learned over the years.
Cheap parts are gonna disappoint you.
Buy Once, Cry Once!
There's never enough time to do it right the first time. But there's always enough time to do it thrice.
GFY's Xevin and VW_Jimbo! |
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gravee Samba Member
Joined: May 01, 2009 Posts: 165 Location: Waterbury, Vermont
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Posted: Sun Jul 15, 2018 2:49 pm Post subject: Re: Help with synching individual Dell |
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Thanks for the idiots version. Appreciated.
Surfing the wave of knowledge and ignorance. _________________ 1967 Westy |
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[email protected] Samba Member
Joined: August 03, 2002 Posts: 12785 Location: Salt Lake City, Utah
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Posted: Sun Jul 15, 2018 3:39 pm Post subject: Re: Help with synching individual Dell |
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I don't know what you mean by "have someone hold the throttle open", when you can hit the gas pedal from the driver's seat and do the same thing.
Just make sure the coil wire is removed so it doesn't start. _________________ It's just advice, do whatever you want with it!
Please do NOT send me Private Messages through the Samba PM System (I will not see them). Send me an e-mail to john at aircooled dot net
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modok Samba Member
Joined: October 30, 2009 Posts: 26785 Location: Colorado Springs
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Posted: Sun Jul 15, 2018 4:40 pm Post subject: Re: Help with synching individual Dell |
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I guess you can have a whole crew helping, but it's not necessary.
rig the throttle open with bailing wire and/or vise grips, or perhaps a brick You can figure it out.
If you are using a handheld thumb switch with alligator clips on the starter to activate the starter, then there is no need to disconnect the ignition, because it isn't on. |
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67rustavenger Samba Member
Joined: February 24, 2015 Posts: 9760 Location: Oregon
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Posted: Sun Jul 15, 2018 4:47 pm Post subject: Re: Help with synching individual Dell |
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That's exactly what I meant John.
I was trying to make this as simple as possible a procedure for the OP.
You already know all the tricks to get this done
[email protected] wrote: |
I don't know what you mean by "have someone hold the throttle open", when you can hit the gas pedal from the driver's seat and do the same thing.
Just make sure the coil wire is removed so it doesn't start. |
_________________ I have learned over the years.
Cheap parts are gonna disappoint you.
Buy Once, Cry Once!
There's never enough time to do it right the first time. But there's always enough time to do it thrice.
GFY's Xevin and VW_Jimbo! |
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gravee Samba Member
Joined: May 01, 2009 Posts: 165 Location: Waterbury, Vermont
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Posted: Sun Jul 15, 2018 4:49 pm Post subject: Re: Help with synching individual Dell |
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John,
You are 2 for 2 on this thread for the clear logical solution- swap the idle jets and hold down the gas pedal.
Sort of like assuming the horse is a zebra but the other way around.
thanks
It may be a couple days as my neglecting the little kids time is used up for a bit. _________________ 1967 Westy |
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gravee Samba Member
Joined: May 01, 2009 Posts: 165 Location: Waterbury, Vermont
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Posted: Mon Jul 16, 2018 8:40 am Post subject: Re: Help with synching individual Dell |
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Some additional info that may be useful: I recently realized that with steel pushrod tubes that I have to set valve lash differently. I have now been running them at .002 which was recommended as it is still breaking in.
Also- I have tested compression for many years with single carbs and never did so with the throttle wide open. PSI typically seemed normal- in the 100- 125 range. Are single carbs different in this way? _________________ 1967 Westy |
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AlteWagen Troll
Joined: February 23, 2007 Posts: 8501 Location: PNW
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Posted: Mon Jul 16, 2018 2:24 pm Post subject: Re: Help with synching individual Dell |
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easiest thing would be to swap the carbs and see if the problem follows the carb. If it does you know its the carb if it doesnt you know its the engine.
You mentioned you bench set the throttle plate to .003, did you measure just one or both on each carb? Ive seen several sets with twisted throttle shafts that would present with the same symptoms. Sometimes you can just twist it back, other times you need to replace the shaft if it is real severe. _________________ Grapes of Wrath $200 Engine Rebuild
Official Dual Carb Thread
Cylinder Head Quick Reference Sheet |
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[email protected] Samba Member
Joined: August 03, 2002 Posts: 12785 Location: Salt Lake City, Utah
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Posted: Mon Jul 16, 2018 2:28 pm Post subject: Re: Help with synching individual Dell |
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If you have all the spark plugs out AND it's a single carb engine, the cylinder you are testing will suck air in the open plug holes, so the carb doesn't have to be open. If you leave the plugs in, the closed throttle is a restriction, and you can't get an accurate reading. Think.
gravee wrote: |
Also- I have tested compression for many years with single carbs and never did so with the throttle wide open. PSI typically seemed normal- in the 100- 125 range. Are single carbs different in this way? |
_________________ It's just advice, do whatever you want with it!
Please do NOT send me Private Messages through the Samba PM System (I will not see them). Send me an e-mail to john at aircooled dot net
"Like" our Facebook page at
http://www.facebook.com/vwpartsaircoolednet
and get a 5% off code for use on one order for VW Parts ON OUR PARTS STORE WEBSITE, vwparts.aircooled.net |
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67 Sunroof Samba Member
Joined: February 22, 2014 Posts: 1836 Location: Salisbury, MD
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Posted: Mon Jul 16, 2018 2:31 pm Post subject: Re: Help with synching individual Dell |
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I believe in my dellorto manual they are VERY specific about making sure the two throttle plates have the EXACT amount of clearance or one carb will “lead” the other. |
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modok Samba Member
Joined: October 30, 2009 Posts: 26785 Location: Colorado Springs
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Posted: Mon Jul 16, 2018 5:39 pm Post subject: Re: Help with synching individual Dell |
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Every carburetor configuration will be a little different. most carburetors have high idle cam.....what position is that in?
open the throttle, you eliminating that variable. |
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gravee Samba Member
Joined: May 01, 2009 Posts: 165 Location: Waterbury, Vermont
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Posted: Thu Jul 19, 2018 8:12 am Post subject: Re: Help with synching individual Dell |
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So just checked compression with throttle open- that makes a difference!
1- 126
2- 126
3- 136
4- 126
Number 3 was the cylinder that the carb was not responding to fuel/air mixture screw being turned all the way in.
Valves were just adjusted. Seeing what a big difference the throttle being opened made I wonder could there be an issue with the throttle on #3? I have the air correction jet opened on that cylinder to try to get the air suction balanced between the two cylinders on that carb but I imagine that is small difference in the big picture.
I also connected a vacuum gauge to the manifold on the 3/4 side (no port on 1/2 side)
No pull at idle
off of idle it bounces back and forth between 5-15
around 2000-2500 I can get it to sit fairly still around 8
over 2500 it goes crazy bouncing back and forth between 8 and 2 o'clock and all over the dial.
Not sure what this means but I bet someone has thoughts...
The #3 plug was fairly black- sooty, not oily. So rich but fuel/air doesn't seem to do anything??? _________________ 1967 Westy |
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[email protected] Samba Member
Joined: August 03, 2002 Posts: 12785 Location: Salt Lake City, Utah
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Posted: Thu Jul 19, 2018 10:00 am Post subject: Re: Help with synching individual Dell |
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be careful on terminology. I suspect you have the air bypass screw opened (it's not an air correction jet).
gravee wrote: |
I have the air correction jet opened on that cylinder to try to get the air suction balanced between the two cylinders on that carb but I imagine that is small difference in the big picture. |
_________________ It's just advice, do whatever you want with it!
Please do NOT send me Private Messages through the Samba PM System (I will not see them). Send me an e-mail to john at aircooled dot net
"Like" our Facebook page at
http://www.facebook.com/vwpartsaircoolednet
and get a 5% off code for use on one order for VW Parts ON OUR PARTS STORE WEBSITE, vwparts.aircooled.net |
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gravee Samba Member
Joined: May 01, 2009 Posts: 165 Location: Waterbury, Vermont
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Posted: Thu Jul 19, 2018 11:11 am Post subject: Re: Help with synching individual Dell |
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Thank you. It is the small screw next to mixture screw towards the center of the carb. _________________ 1967 Westy |
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[email protected] Samba Member
Joined: August 03, 2002 Posts: 12785 Location: Salt Lake City, Utah
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Posted: Thu Jul 19, 2018 3:41 pm Post subject: Re: Help with synching individual Dell |
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always begin tuning with all of them closed. _________________ It's just advice, do whatever you want with it!
Please do NOT send me Private Messages through the Samba PM System (I will not see them). Send me an e-mail to john at aircooled dot net
"Like" our Facebook page at
http://www.facebook.com/vwpartsaircoolednet
and get a 5% off code for use on one order for VW Parts ON OUR PARTS STORE WEBSITE, vwparts.aircooled.net |
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gravee Samba Member
Joined: May 01, 2009 Posts: 165 Location: Waterbury, Vermont
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Posted: Thu Jul 19, 2018 5:35 pm Post subject: Re: Help with synching individual Dell |
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Thanks John,
I started with the air bypass screws closed My concerns started when synching the carbs. The #3 barrel was 2 pounds less than #4. I turned out the bypass screw to try and correct but could only get it a pound less on the gauge. Then I found that turning in the fuel mixture screw all the way had no effect and the engine ran the same turned all the way in.
I checked engine compression to make sure that was not the issue. The results are above. I was just wondering if in some way having the bypass screw turned out could have enough effect to cause the compression reading to be higher.
It drives pretty good at higher RPM. Lots of popping and cracking at idle or low speeds with carbs synched to each other.
Fuel mixture screw having no impact is my real question at this point. I am just wondering if there is an issue with the carb. _________________ 1967 Westy |
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gravee Samba Member
Joined: May 01, 2009 Posts: 165 Location: Waterbury, Vermont
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Posted: Fri Jul 20, 2018 11:21 am Post subject: Re: Help with synching individual Dell |
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I was hoping someone might have some guidance for me for some weekend wrenching.
Two options:
1. Swap the carbs and see if the issue follows. Last time I did this I had to pull the engine, but I put in funky tall nuts which might allow to pull manifolds with engine in. A lot of tweaking of filter bases/ linkage etc, though maybe I could just have her warm and hopefully fire up with all that stuff on as is w/o linkage. Compression is posted above. Not sure the issue is in the engine but would love to hear thoughts. The only other thought is my human error- I cut the rods and adjust valves but I have double checked rod length and know how to adjust valves. Heads? Compression was 136 so getting plenty of compression
2. Try to determine why the fuel mixture screw has no effect on number 3. Did not sense a vacuum leak with propane or WD 40. Could try and re-clean jets on top. Are there any other parts that could use tweaking or cleaning that might be responsible for this problem? _________________ 1967 Westy |
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