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oprn Samba Member
Joined: November 13, 2016 Posts: 12730 Location: Western Canada
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Posted: Mon Jul 16, 2018 6:39 pm Post subject: Fuel pressure regulator |
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I am having a bit of a puzzling issue with my engine. It seems to be getting richer and fuel mileage is going down. Background:
type 4, fresh engine with maybe 800 miles on it.
Was getting 29 mpg but now down to 25 mpg. Smells rich when following it on the highway. Used to cruise at 14.2 to 14.5 AFR now is in the 11.8 to 12.3 range. exhaust pipes black inside O2 sensor black. AFR at full throttle unchanged at 12.5 to 13.2.
Italian Weber 40s idles were 52, changed to 50, no real improvement.
This is the fuel pressure regulator which if I recall was factory pre-set at 2.5 psi, now at 3.4psi, tried to get it lower but 3.2 is the lowest it will go. Literature says 1 to 4 psi range. Carter electric pump.
Is this regulator the problem?
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madmike Samba Member
Joined: July 11, 2005 Posts: 5292 Location: Atlanta,Michigan
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Posted: Tue Jul 17, 2018 3:44 am Post subject: Re: Fuel pressure regulator |
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Yea I think quality control on these went out the window lately I swapped to an 'Aeromotive' return style with boost ref _________________ 'Black Ice'Drag Buggy 'Turbo'
Rail Buggy 1915 turbo
76 Drag/Street bug 2180cc 'Turbo' 11:85 @113 mph"If I go any faster I'll burn up the Hamster" ,gets 28 mpg. also 10/09/22 11.90 @115 mph
"If I'm ever on Life Support,UNPLUG Me, Then Plug me back In see if that Works" |
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jpaull Samba Member
Joined: February 22, 2005 Posts: 3466 Location: Paradise, Ca
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Posted: Tue Jul 17, 2018 6:58 am Post subject: Re: Fuel pressure regulator |
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Have a guage mounted?
I would first check the floats. I run idfs at 3psi with no regulator and the floats can hold that over night. |
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raygreenwood Samba Member
Joined: November 24, 2008 Posts: 21519 Location: Oklahoma City
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Posted: Tue Jul 17, 2018 7:18 am Post subject: Re: Fuel pressure regulator |
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oprn wrote: |
I am having a bit of a puzzling issue with my engine. It seems to be getting richer and fuel mileage is going down. Background:
type 4, fresh engine with maybe 800 miles on it.
Was getting 29 mpg but now down to 25 mpg. Smells rich when following it on the highway. Used to cruise at 14.2 to 14.5 AFR now is in the 11.8 to 12.3 range. exhaust pipes black inside O2 sensor black. AFR at full throttle unchanged at 12.5 to 13.2.
Italian Weber 40s idles were 52, changed to 50, no real improvement.
This is the fuel pressure regulator which if I recall was factory pre-set at 2.5 psi, now at 3.4psi, tried to get it lower but 3.2 is the lowest it will go. Literature says 1 to 4 psi range. Carter electric pump.
Is this regulator the problem?
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Think about this in segments.
This actual regulator.....used to put out.....2.5 psi. You say it was "factory set". Did you check it when it came out of the box.
So if it was putting out 2.5 and is now putting out 3.2.....understand that fuel pressure regulators work with a needle or plate and seat....backed up by a spring. Springs do not get stronger....they only get weaker.
Your pump....puts out virtually "0" pressure. It puts out volume and prevents it from bleeding off through the pump. The regulator builds pressure with spring resistance against that volume.
If the regulator cannot be backed off.....it may have run out of room to be backed off. And....that can only mean that volume from the pump has INCREASED.
If its an electric pump....check the voltage to it. If its a mechanical pump...check the stroke to it. Either way....check the volume coming from the pump and compare to what it was. Ray |
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Maddward Samba Member
Joined: July 18, 2010 Posts: 206 Location: Orange County, CA
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Posted: Tue Jul 17, 2018 8:10 am Post subject: Re: Fuel pressure regulator |
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I had a mix up with one of those Holley regulators. Part number 12-803 is for 4.5-9 psi and 12-804 is for 1-4 psi. They are the same exact regulator externally, they just use a different spring. Take the top off the regulator and check. A plain colored spring is the higher pressure one, a spring with red paint marks on the coils is the lower pressure one. |
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slalombuggy Samba Member
Joined: July 17, 2010 Posts: 9147 Location: Canada
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Posted: Tue Jul 17, 2018 10:53 am Post subject: Re: Fuel pressure regulator |
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Are you using a return line to the tank for excedssfuel or just deadheading it to the carbs. I tried one of these with no return line and got really frustrated I went to a Maripassa regulator from CB with a return port
brad |
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Mark Evans Samba Member
Joined: April 21, 2004 Posts: 1931 Location: Alsea,Oregon
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Posted: Tue Jul 17, 2018 11:44 am Post subject: Re: Fuel pressure regulator |
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I ran the Holley type with a gauge mounted on the supply side and could dial it in perfectly. _________________ '63 Ragtop |
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APPLEGREENVW Samba Member
Joined: November 30, 2003 Posts: 2388 Location: Seekonk,Massachusetts USA
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oprn Samba Member
Joined: November 13, 2016 Posts: 12730 Location: Western Canada
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Posted: Tue Jul 17, 2018 5:51 pm Post subject: Re: Fuel pressure regulator |
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I was not aware this was a Holley regulator. It was not advertised as such.
No it does not have a return line to the tank, it is intended to run "dead headed" at the regulator.
Foolish me I took it for granted that factory set would be fine. My bad for not checking it on install.
It could be that a bit of something is stuck under the seat too. Time to investigate further.
Thanks for the video! Same regulator as his. |
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oprn Samba Member
Joined: November 13, 2016 Posts: 12730 Location: Western Canada
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Posted: Tue Jul 17, 2018 7:27 pm Post subject: Re: Fuel pressure regulator |
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Maddward wrote: |
I had a mix up with one of those Holley regulators. Part number 12-803 is for 4.5-9 psi and 12-804 is for 1-4 psi. They are the same exact regulator externally, they just use a different spring. Take the top off the regulator and check. A plain colored spring is the higher pressure one, a spring with red paint marks on the coils is the lower pressure one. |
This man here I believe has hit the nail square on the head!
Plain spring - no stripe same as the one in the video too.
The unit is spotless inside so there goes my dirt on the seat theory.
Now, others have said that 3 - 3.5 psi is for IDAs (brand new - modern?)but... what about a set that are 30+ years old and very likely the original float valves?
They look fine - seem to hold ok but maybe 2 or 2.5 is all they will handle now?
Out with the coffee can full (everone has one of those... right?) of old springs - about 3 possibilities - put them on the gram scale and pick the lightest one. Reshape it a bit and try it out! |
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[email protected] Samba Member
Joined: August 03, 2002 Posts: 12785 Location: Salt Lake City, Utah
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Posted: Tue Jul 17, 2018 7:54 pm Post subject: Re: Fuel pressure regulator |
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worst case you can clip a coil off a stiff spring to soften it up enough to get adjustment. _________________ It's just advice, do whatever you want with it!
Please do NOT send me Private Messages through the Samba PM System (I will not see them). Send me an e-mail to john at aircooled dot net
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modok Samba Member
Joined: October 30, 2009 Posts: 26787 Location: Colorado Springs
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Posted: Tue Jul 17, 2018 8:28 pm Post subject: Re: Fuel pressure regulator |
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I don't think I ever had a similar problem with the fuel pressure.
I've run float needles and seats far uglier than those, but they worked Ok. with faucet or carter 3-4psi pumps or stock pumps. I've discarded floats that were too heavy, and needles/seats that appeared too worn, but i never had either part actually fail for me.
Not to say that isn't possible, but, if it takes those things a LONG time to wear out, so, it's unlikely for them to act up "suddenly" unless they get something stuck in them, like a fiber strand from a hose, which can happen. or something STRANGE has occurred.
Is it possible.... when you had them apart, you swapped the needles from one to the other? or the seat assembly or a jet isn't fully tightened? Just wild guess.
I've always been a little afraid of that, as far as, if the last guy mixed up what needle goes to what seat, you'd have NO to way to know, nobody would.
What does the fuel pump put out unregulated? I have no experience with that unit, but just from the size of it I'd expect you'd need several PSI pressure drop across it to work right, with such a small diaphragm.
Last edited by modok on Tue Jul 17, 2018 9:00 pm; edited 1 time in total |
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modok Samba Member
Joined: October 30, 2009 Posts: 26787 Location: Colorado Springs
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Posted: Tue Jul 17, 2018 8:53 pm Post subject: Re: Fuel pressure regulator |
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Fuel pressure specifications, from weber maunal, translated from italian/metric to english
scale range, for fuel supply feed pressure measurements; may also be of the wide scale range type measuring,also depression(mano-vacuum-meter).
It must be ducted in proximity of carburettor connection by meansof a plastic tube so that the instrument may be kept in driver's compartment and give pressure readings during vehicle operation at high road speeds when pressure drops are more likely.
For the majority of Weber carburettors, normal fuel feed pressure values are the following:
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Maximum pressure: 0.3 kg/sq.cm
(4.2 psi)
measurable when engine operates in the transition (progression) or idle speed stages
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Minimum pressure: 0.2 kg/sq.cm
(2.8 psi)
measurable on the road around top rated vehicle speed. |
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Maddward Samba Member
Joined: July 18, 2010 Posts: 206 Location: Orange County, CA
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oprn Samba Member
Joined: November 13, 2016 Posts: 12730 Location: Western Canada
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Posted: Tue Jul 17, 2018 9:30 pm Post subject: Re: Fuel pressure regulator |
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No I haven't had the float valves out.
I intended to check the fuel pump pressure without the regulator but forgot last minute in my excitment to try out this spring.
The spring looks like it came out of a flashlight. The one that puts the pressure on the batteries. A bit shorter and somewhat softer. Backed off it gave me 0.8 psi so I cranked it up to 2 psi and put it all back together.
Out on the road I'm back at 14.2 AFR at cruise so it did make a difference and we should be back up to 29 mpg I'm thinking. Idle is much smoother too even though I didn't touch the screws.
I might experiment with dropping it a bit more. The engine will tell me on the uphills when I reach the volume limit. I should see it on the wideband too. |
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oprn Samba Member
Joined: November 13, 2016 Posts: 12730 Location: Western Canada
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Posted: Tue Jul 17, 2018 9:44 pm Post subject: Re: Fuel pressure regulator |
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Maddward wrote: |
The Holley regulator springs aren’t that expensive if you end up needing one. I just recommended checking because I was shipped a 4.5-9psi version when I ordered a 1-4. |
That appears to be exactly what happened to me too. If I had checked the pressure before I installed it, most likely would have found it at 3.4 as the screw was backed right off. The price of the spring is not an issue but shipping, exchange on the dollar and Canadian customs charges would make it worth it's weight in gold!
I will install a tee now so I can watch the fuel pressure on the fly. I am still puzzled by the way the AFR meter hits 11 on deceleration... Probably nothing to worry about but that is way richer than it runs even at idle.
Maybe all carbs do that. |
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oprn Samba Member
Joined: November 13, 2016 Posts: 12730 Location: Western Canada
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Posted: Tue Jul 17, 2018 9:58 pm Post subject: Re: Fuel pressure regulator |
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modok wrote: |
Fuel pressure specifications, from weber maunal, translated from italian/metric to english
scale range, for fuel supply feed pressure measurements; may also be of the wide scale range type measuring,also depression(mano-vacuum-meter).
It must be ducted in proximity of carburettor connection by meansof a plastic tube so that the instrument may be kept in driver's compartment and give pressure readings during vehicle operation at high road speeds when pressure drops are more likely.
For the majority of Weber carburettors, normal fuel feed pressure values are the following:
-
Maximum pressure: 0.3 kg/sq.cm
(4.2 psi)
measurable when engine operates in the transition (progression) or idle speed stages
-
Minimum pressure: 0.2 kg/sq.cm
(2.8 psi)
measurable on the road around top rated vehicle speed. |
Ya that is what my Weber manual says too. I wonder if even though the float valves seal off ok the higher pressure effects the float level a little. What I am saying is the float bowl level rises a bit higher before there is enough force on the float valve to get a tight shut off at that higher pressure. I found the Kadrons ran better with less pressure too, especially the idle.
Maybe I would get the same results just by playing with the float level setting. |
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modok Samba Member
Joined: October 30, 2009 Posts: 26787 Location: Colorado Springs
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Posted: Tue Jul 17, 2018 10:22 pm Post subject: Re: Fuel pressure regulator |
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There are a lot of factors. The needle and seat size, viton tip or metal, the fuel pressure, all may require different setting.
Even, how the engine vibrates can make the floats work better or worse, and nobody really knows which way it's going to be.
I've always thought that's why the Kadrons are the way they are, but I don't know for sure.
A lot on guys on here advocate 11mm float level, in the usual IDFs, or even 10
I always set them lower, about 12mm from the gasket, for various reasons but mainly just seems to work for me.
But.....it does not have to be exactly anything, nor does the fuel pressure, if it's working fine. |
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[email protected] Samba Member
Joined: August 03, 2002 Posts: 12785 Location: Salt Lake City, Utah
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Posted: Wed Jul 18, 2018 6:47 am Post subject: Re: Fuel pressure regulator |
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On decel MAP is very high, pulling more fuel through the idle circuit than when at idle (lower vacuum). Back in the day that's why early emissions engines had a vacuum pot which prevented the throttle from fully closing when vacuum was high.
oprn wrote: |
I am still puzzled by the way the AFR meter hits 11 on deceleration... Probably nothing to worry about but that is way richer than it runs even at idle.
Maybe all carbs do that. |
_________________ It's just advice, do whatever you want with it!
Please do NOT send me Private Messages through the Samba PM System (I will not see them). Send me an e-mail to john at aircooled dot net
"Like" our Facebook page at
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mikedjames Samba Member
Joined: July 02, 2012 Posts: 2743 Location: Hamble, Hampshire, UK
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Posted: Wed Jul 18, 2018 10:31 am Post subject: Re: Fuel pressure regulator |
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[email protected] wrote: |
On decel MAP is very high, pulling more fuel through the idle circuit than when at idle (lower vacuum). Back in the day that's why early emissions engines had a vacuum pot which prevented the throttle from fully closing when vacuum was high.
oprn wrote: |
I am still puzzled by the way the AFR meter hits 11 on deceleration... Probably nothing to worry about but that is way richer than it runs even at idle.
Maybe all carbs do that. |
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Thanks, answered a question about a rich spike on my progressive on throttle closing! _________________ Ancient vehicles and vessels
1974 VW T2 : Devon Eurovette camper with 1641 DP T1 engine, Progressive carb, full flow oil cooler, EDIS crank timed ignition.
Engine 1: 40k miles (rocker shaft clip fell off), Engine 2: 30k miles (rebuild, dropped valve). Engine 3: a JK Preservation Parts "new" engine, aluminium case: 26k miles: new top end.
Gearbox rebuild 2021 by Bears.
1979 Westerly GK24 24 foot racer/cruiser yacht Forethought of Gosport.
1973 wooden Pacer sailing dinghy |
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