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Skim Rants Master
Joined: April 15, 2001 Posts: 17082 Location: GFK 31 Year Vet
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Posted: Mon Dec 03, 2018 11:17 am Post subject: Re: Rust Repair / Metawork on an OG paint Velvet Green 13 Window WT |
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Jm13004 wrote: |
Great work Skim! Makes me less afraid to get a project with the typical rusty areas. |
calo1956 wrote: |
Awesome post! i can only speak for myself, but your project gives me more confidence to tackle some of the work i need to do on my van, thanks for documenting your project with so many photos! Thats some project you have taken on thanks for sharing it with us all! |
Thanks guys. I appreciate it. I am learning as I go as well. Its just metal so if you mess up, and you will - you re do it over and you will get it right. I believe anybody can do it. _________________ GFK
Samba since before the towers collapsed. Still here.
1953 Kabriolet
1954 Sunroof
1959 Lowlight Ghia vert
1960 Lt Grey Double Cab SMZ LEGIT
1963 Deluxe Turkis Walk Thru 15 Window OG Paint |
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Navydave73 Samba Member
Joined: March 09, 2017 Posts: 414 Location: Alta Loma/Los Angeles
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Posted: Mon Dec 03, 2018 8:03 pm Post subject: Re: Rust Repair / Metawork on an OG paint Velvet Green 13 Window WT |
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Great pictures slim, i found your posts from Burlyhammer’s project thread. I love the detail pictures, really helps me out with my 59 metal replacement.
For your doglegs, what made you decide to just use the small patch piece? My driver dogleg is nice enough on the outside for me to use that front piece also, but the inner is rusted towards the back. I was thinking about replacing the front and entire inner.....if I’m doing all that, should I just replace the whole leg? Passenger side has crash damage so i have to do the whole thing over there. Driver B pillar is damaged at the latch and rotten at the bottom, so i will be using the belt line height pillar piece from Klassic Fab.
Thoughts? |
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Skim Rants Master
Joined: April 15, 2001 Posts: 17082 Location: GFK 31 Year Vet
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Posted: Wed Dec 05, 2018 6:16 am Post subject: Re: Rust Repair / Metawork on an OG paint Velvet Green 13 Window WT |
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Navydave73 wrote: |
Great pictures skim, i found your posts from Burlyhammer’s project thread. I love the detail pictures, really helps me out with my 59 metal replacement.
For your doglegs, what made you decide to just use the small patch piece? My driver dogleg is nice enough on the outside for me to use that front piece also, but the inner is rusted towards the back. I was thinking about replacing the front and entire inner.....if I’m doing all that, should I just replace the whole leg? Passenger side has crash damage so i have to do the whole thing over there. Driver B pillar is damaged at the latch and rotten at the bottom, so i will be using the belt line height pillar piece from Klassic Fab.
Thoughts? |
Hi Dave.
It really depends on the original dogleg’s condition and what your intentions with the bus are. I almost did a complete replacement but since he is keeping the original paint, I decided to fix what was necessary.
Yours sounds like a candidate for a full dogleg swap. _________________ GFK
Samba since before the towers collapsed. Still here.
1953 Kabriolet
1954 Sunroof
1959 Lowlight Ghia vert
1960 Lt Grey Double Cab SMZ LEGIT
1963 Deluxe Turkis Walk Thru 15 Window OG Paint |
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Navydave73 Samba Member
Joined: March 09, 2017 Posts: 414 Location: Alta Loma/Los Angeles
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Posted: Wed Dec 05, 2018 7:45 pm Post subject: Re: Rust Repair / Metawork on an OG paint Velvet Green 13 Window WT |
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That makes sense, there is almost zero OG paint on my bus.
Thanks for your input |
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BusJunky Samba Member
Joined: February 27, 2009 Posts: 568 Location: Norwalk, ohio
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Posted: Fri Dec 07, 2018 9:13 pm Post subject: Re: Rust Repair / Metawork on an OG paint Velvet Green 13 Window WT |
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Skim wrote: |
Before I could install the floor. I had to replace the shifter pedestal because it was rusted out and the shifter broke off in my hand
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Ive had to repair this section on every bus I’ve ever owned. In my searches, no one I know of makes this repair panel. Ive always fixed it with sheet steel like you have, but my typewriter bus there was nearly nothing left. Looks good tho bro! You’ve knocked out several welding projects back to back to back.. I’m exhausted just watching you tear through these things so quick AND doing it on the side. You’ve got excellent welding skills, but your ambition is equally impressive!! Keep on keeping on friend. _________________ Leroux's Autowerks “like us on fb”
https://m.facebook.com/Lerouxs-Autowerks-942149562555768/?ref=bookmarks |
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Skim Rants Master
Joined: April 15, 2001 Posts: 17082 Location: GFK 31 Year Vet
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Posted: Sat Dec 08, 2018 10:30 am Post subject: Re: Rust Repair / Metawork on an OG paint Velvet Green 13 Window WT |
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Thanks man. A lot of this stuff you just have to fab up on your own lol. You are on the home stretch too I see. _________________ GFK
Samba since before the towers collapsed. Still here.
1953 Kabriolet
1954 Sunroof
1959 Lowlight Ghia vert
1960 Lt Grey Double Cab SMZ LEGIT
1963 Deluxe Turkis Walk Thru 15 Window OG Paint |
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Skim Rants Master
Joined: April 15, 2001 Posts: 17082 Location: GFK 31 Year Vet
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Posted: Sat Dec 08, 2018 10:32 am Post subject: Re: Rust Repair / Metawork on an OG paint Velvet Green 13 Window WT |
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Dogleg repair
_________________ GFK
Samba since before the towers collapsed. Still here.
1953 Kabriolet
1954 Sunroof
1959 Lowlight Ghia vert
1960 Lt Grey Double Cab SMZ LEGIT
1963 Deluxe Turkis Walk Thru 15 Window OG Paint |
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Skim Rants Master
Joined: April 15, 2001 Posts: 17082 Location: GFK 31 Year Vet
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Posted: Sat Dec 08, 2018 10:34 am Post subject: Re: Rust Repair / Metawork on an OG paint Velvet Green 13 Window WT |
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_________________ GFK
Samba since before the towers collapsed. Still here.
1953 Kabriolet
1954 Sunroof
1959 Lowlight Ghia vert
1960 Lt Grey Double Cab SMZ LEGIT
1963 Deluxe Turkis Walk Thru 15 Window OG Paint |
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EmpiGT Samba Member
Joined: January 27, 2005 Posts: 2597
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Posted: Sat Dec 08, 2018 10:59 am Post subject: Re: Rust Repair / Metawork on an OG paint Velvet Green 13 Window WT |
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Are you going to leave the dimpled hole shaved? One trick to add it is drill the hole. Find a 12 point socket that fits around the dimple you want to make, put under the metal around the hole and set a ball peen hammer in the drilled hole from the top and tap that with a hammer. Makes a pretty good match. But now the metal is welded it will be harder. |
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Skim Rants Master
Joined: April 15, 2001 Posts: 17082 Location: GFK 31 Year Vet
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Posted: Sat Dec 08, 2018 11:54 am Post subject: Re: Rust Repair / Metawork on an OG paint Velvet Green 13 Window WT |
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Tbh, I’ve never put them back in the past. _________________ GFK
Samba since before the towers collapsed. Still here.
1953 Kabriolet
1954 Sunroof
1959 Lowlight Ghia vert
1960 Lt Grey Double Cab SMZ LEGIT
1963 Deluxe Turkis Walk Thru 15 Window OG Paint |
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EmpiGT Samba Member
Joined: January 27, 2005 Posts: 2597
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Posted: Sat Dec 08, 2018 12:25 pm Post subject: Re: Rust Repair / Metawork on an OG paint Velvet Green 13 Window WT |
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Oh well. Some years don't have them. I'm surprised you don't jump on Gerson's 56 deluxe he has for sale. |
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Skim Rants Master
Joined: April 15, 2001 Posts: 17082 Location: GFK 31 Year Vet
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Posted: Sat Dec 08, 2018 12:54 pm Post subject: Re: Rust Repair / Metawork on an OG paint Velvet Green 13 Window WT |
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EmpiGT wrote: |
Oh well. Some years don't have them. I'm surprised you don't jump on Gerson's 56 deluxe he has for sale. |
I knew nothing about it until I saw where you posted it. I’m a glutton for punishment but I don’t need a life sentence either 🤣I think it’s a good deal for what it is. _________________ GFK
Samba since before the towers collapsed. Still here.
1953 Kabriolet
1954 Sunroof
1959 Lowlight Ghia vert
1960 Lt Grey Double Cab SMZ LEGIT
1963 Deluxe Turkis Walk Thru 15 Window OG Paint |
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Skim Rants Master
Joined: April 15, 2001 Posts: 17082 Location: GFK 31 Year Vet
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Posted: Sat Dec 08, 2018 1:02 pm Post subject: Re: Rust Repair / Metawork on an OG paint Velvet Green 13 Window WT |
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Guess it’s time to do this rocker.
_________________ GFK
Samba since before the towers collapsed. Still here.
1953 Kabriolet
1954 Sunroof
1959 Lowlight Ghia vert
1960 Lt Grey Double Cab SMZ LEGIT
1963 Deluxe Turkis Walk Thru 15 Window OG Paint |
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EmpiGT Samba Member
Joined: January 27, 2005 Posts: 2597
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Posted: Sat Dec 08, 2018 1:02 pm Post subject: Re: Rust Repair / Metawork on an OG paint Velvet Green 13 Window WT |
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I wish someone would buy it so I'm not so tempted to. Lol
Ok, on with your work. |
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Skim Rants Master
Joined: April 15, 2001 Posts: 17082 Location: GFK 31 Year Vet
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Posted: Sat Dec 08, 2018 8:23 pm Post subject: Re: Rust Repair / Metawork on an OG paint Velvet Green 13 Window WT |
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Under the trim it was a little ugly
_________________ GFK
Samba since before the towers collapsed. Still here.
1953 Kabriolet
1954 Sunroof
1959 Lowlight Ghia vert
1960 Lt Grey Double Cab SMZ LEGIT
1963 Deluxe Turkis Walk Thru 15 Window OG Paint |
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Skim Rants Master
Joined: April 15, 2001 Posts: 17082 Location: GFK 31 Year Vet
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Posted: Sat Dec 08, 2018 8:25 pm Post subject: Re: Rust Repair / Metawork on an OG paint Velvet Green 13 Window WT |
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_________________ GFK
Samba since before the towers collapsed. Still here.
1953 Kabriolet
1954 Sunroof
1959 Lowlight Ghia vert
1960 Lt Grey Double Cab SMZ LEGIT
1963 Deluxe Turkis Walk Thru 15 Window OG Paint |
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Back to top |
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BusJunky Samba Member
Joined: February 27, 2009 Posts: 568 Location: Norwalk, ohio
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Posted: Sun Dec 09, 2018 9:48 am Post subject: Re: Rust Repair / Metawork on an OG paint Velvet Green 13 Window WT |
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Look how good that velvet green looks with just your greasy paws touching it. Lol.
That deluxe gerson is selling, I bought another bus off the same people. I got to see it first hand when I picked mine up and they told me he was on the way to get it. I think it’s a buildable bus, but I think they all are lol. _________________ Leroux's Autowerks “like us on fb”
https://m.facebook.com/Lerouxs-Autowerks-942149562555768/?ref=bookmarks |
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Skim Rants Master
Joined: April 15, 2001 Posts: 17082 Location: GFK 31 Year Vet
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Posted: Sun Dec 09, 2018 4:57 pm Post subject: Re: Rust Repair / Metawork on an OG paint Velvet Green 13 Window WT |
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The green is pretty strong under there.
Got the inner and outer rocker welded up
_________________ GFK
Samba since before the towers collapsed. Still here.
1953 Kabriolet
1954 Sunroof
1959 Lowlight Ghia vert
1960 Lt Grey Double Cab SMZ LEGIT
1963 Deluxe Turkis Walk Thru 15 Window OG Paint |
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Skim Rants Master
Joined: April 15, 2001 Posts: 17082 Location: GFK 31 Year Vet
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Posted: Sun Dec 09, 2018 4:59 pm Post subject: Re: Rust Repair / Metawork on an OG paint Velvet Green 13 Window WT |
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Working on the rear wheel well now.
_________________ GFK
Samba since before the towers collapsed. Still here.
1953 Kabriolet
1954 Sunroof
1959 Lowlight Ghia vert
1960 Lt Grey Double Cab SMZ LEGIT
1963 Deluxe Turkis Walk Thru 15 Window OG Paint |
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Skim Rants Master
Joined: April 15, 2001 Posts: 17082 Location: GFK 31 Year Vet
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Posted: Mon Dec 10, 2018 9:59 pm Post subject: Re: Rust Repair / Metawork on an OG paint Velvet Green 13 Window WT |
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I’ve been waiting on this replacement heater tube. The original was bashed in so I found this one in a buddies rolled parts bus. This is one of the reasons I have been holding off on the new nose skin.
_________________ GFK
Samba since before the towers collapsed. Still here.
1953 Kabriolet
1954 Sunroof
1959 Lowlight Ghia vert
1960 Lt Grey Double Cab SMZ LEGIT
1963 Deluxe Turkis Walk Thru 15 Window OG Paint |
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