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How many pumps? brakes
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matthew henricks
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PostPosted: Mon Mar 18, 2019 5:38 pm    Post subject: How many pumps? brakes Reply with quote

65 bus. New AC front disc kit. Stock rear brakes.

How many pumps of the peddle should it take to bleed the rear cylinders???

Background. Bus has sat for 3 years. Replaced MC back then with a 67 only unit but never finished. Now installed the MC with the disc kit. Have tried to bleed both rears now with well ever 100 pumps each and nothing. Not even a drop.

Both fronts bleed in about 10 pumps.

Whats wrong here as it seems the rear is not getting any pressure.

peddle has about 1mm clearance at full retract.
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sub-hatchtim
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PostPosted: Mon Mar 18, 2019 6:11 pm    Post subject: Re: How many pumps? brakes Reply with quote

How old are your rubber lines?
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PostPosted: Mon Mar 18, 2019 6:26 pm    Post subject: Re: How many pumps? brakes Reply with quote

Single circuit master cylinder?, or double?
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PostPosted: Mon Mar 18, 2019 7:37 pm    Post subject: Re: How many pumps? brakes Reply with quote

The residual check valve is probably stuck at the MC. Remove the rear line at the MC, remove the check valve, finger bleed it at the MC, reinstall the check valve, finger bleed it at the check valve, reinstall the line, bleed it at the WC. 3 minutes tops.

Scroll to the bottom, I already posted this here. I've put 2 AC kits on lately.

BTDTGTTS.

https://www.thesamba.com/vw/forum/viewtopic.php?t=...;start=720
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aa390392
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PostPosted: Mon Mar 18, 2019 8:20 pm    Post subject: Re: How many pumps? brakes Reply with quote

?? Check valve?? Where is the check valve?
Finger bleed? Explain finger bleed..
These are all terms im not familiar with.
Thank
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matthew henricks
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PostPosted: Mon Mar 18, 2019 9:09 pm    Post subject: Re: How many pumps? brakes Reply with quote

- New SS lines up front.
- Rubber lines in rear are old. Probably 5 years plus.
- Dual Circuit MC. Front brakes connected at end. Rear on side opposite the brake switch.

Will check the Check valve. Thanks
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PostPosted: Mon Mar 18, 2019 9:20 pm    Post subject: Re: How many pumps? brakes Reply with quote

If the master cylinder has air lock and has not been bench bled and was empty new or has sat empty you could be pumping the air lock back and forth for a long time. If you have a short section of brake line, feed it around so that free end will be submerged in the fluid in the resevoir and pump it till it flows free without any air bubbles then unscrew it and screw the actual lines on.
Sometimes you can pump the pedel really fast and the airlock will backup through the resevoir.
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PostPosted: Mon Mar 18, 2019 11:09 pm    Post subject: Re: How many pumps? brakes Reply with quote

The rear hoses could have swelled up so you may be getting little to no flow
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ToolBox
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PostPosted: Tue Mar 19, 2019 9:48 am    Post subject: Re: How many pumps? brakes Reply with quote

If it has been sitting for 5 years with no fluid in it the master may be toast, the rubber will dry rot.
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PostPosted: Tue Mar 19, 2019 10:11 am    Post subject: Re: How many pumps? brakes Reply with quote

ToolBox wrote:
If it has been sitting for 5 years with no fluid in it the master may be toast, the rubber will dry rot.


Regarding the MC i replaced the one that had been sitting.

sub-hatchtim wrote:
The rear hoses could have swelled up so you may be getting little to no flow.


Quite possible. I will likely replace them while i am at it.

First i am going to check the new MC valve and get fluid through that area.
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Eric&Barb
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PostPosted: Tue Mar 19, 2019 10:47 am    Post subject: Re: How many pumps? brakes Reply with quote

busdaddy wrote:
Single circuit master cylinder?, or double?


Guessing dual circuit, but would be good to know for sure.

If dual, has the OP bled the front first, before the rears???
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PostPosted: Tue Mar 19, 2019 11:45 am    Post subject: Re: How many pumps? brakes Reply with quote

Dual.

I did bleed both fronts after the rears initially did nothing and was able to get fluid in about 5 pumps. I then went back to the rears and still nothing.
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Bruce Amacker
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PostPosted: Tue Mar 19, 2019 4:16 pm    Post subject: Re: How many pumps? brakes Reply with quote

AC kits come with a new dual MC, you did put it on, right? That's why I said go there. Do what I said, I bet that fixes your problem.
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matthew henricks
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PostPosted: Tue Mar 19, 2019 5:21 pm    Post subject: Re: How many pumps? brakes Reply with quote

yes. I did install the AC MC. dual circuit. I will test your solution. May find time tomorrow night to try it out.
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PostPosted: Tue Mar 19, 2019 9:12 pm    Post subject: Re: How many pumps? brakes Reply with quote

You have to get the fronts bled first.

Have you fully locked up the rear shoes with the brake adjusting stars??
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PostPosted: Tue Mar 19, 2019 9:51 pm    Post subject: Re: How many pumps? brakes Reply with quote

Forgive my ignorance. Why the fronts first? Everything i have every heard including the AC directions say farthest from the MC to closest. What is different about this set up that you do the front first?

Thank you.
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PostPosted: Wed Mar 20, 2019 9:39 am    Post subject: Re: How many pumps? brakes Reply with quote

matthew henricks wrote:
Forgive my ignorance. Why the fronts first? Everything i have every heard including the AC directions say farthest from the MC to closest. What is different about this set up that you do the front first?

Thank you.


Which AC manuals that are dual MC specific are you seeing that in, please??

A dual MC is split up into two MCs in one. The circuit closest to the brake pedal rod is for the front brakes. So when you push down on the pedal the fronts are worked first. So if you try to pump up the rears first you are doing so thru the front circuit that is full of air. This is kind of like putting a very fluffy pillow over the brake pedal in a beetle that takes up the entire front seat area and you have to sit back in the rear seat to bleed the system. So you waste much of each stroke pressing the pedal squeezing pillow instead. Also of the two circuits in the dual MC the front circuit has less volume in the brake lines, so less air to bleed out from it.

From the hard to find Volkswagen Service Manual VW 1300 1500.

Image may have been reduced in size. Click image to view fullscreen.


"Bentley 1966-69 type 1 "Volkswagen Official Service Manual".
Page 32, section 11.8

Image may have been reduced in size. Click image to view fullscreen.


"Bentley 1970-79 type 1 "Volkswagen Official Service Manual"
Page 27, section 8.3

Image may have been reduced in size. Click image to view fullscreen.


"Bentley 1970-79 type 1 "Volkswagen Official Service Manual"
Page 26, section 8.3

Image may have been reduced in size. Click image to view fullscreen.


Same info in the original VW dealer workshop manuals:

1. Type 3 printed in 1961. Guess which model of VW got dual MC first...

2. Type 2 1963-67, in the dual MC 1967 section.

Another thread that is a must read on this:

https://www.thesamba.com/vw/forum/viewtopic.php?t=242594&highlight=type
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PostPosted: Wed Mar 20, 2019 10:13 am    Post subject: Re: How many pumps? brakes Reply with quote

If it was a singe circuit MC than you would bleed them furthest first...
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PostPosted: Wed Mar 20, 2019 10:27 am    Post subject: Re: How many pumps? brakes Reply with quote

Thank you. I learned something today.

I will re-check my instructions tonight. Maybe i misunderstood and maybe I was too quick to read but it what you posted sure makes sense.

Thanks.
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PostPosted: Wed Mar 20, 2019 10:49 am    Post subject: Re: How many pumps? brakes Reply with quote

matthew henricks wrote:
Thank you. I learned something today.

I will re-check my instructions tonight. Maybe i misunderstood and maybe I was too quick to read but it what you posted sure makes sense.

Thanks.


No problem! Personally still learning and sorting out info about these olde ACVWs.

Was not that long ago that we went from only using feeler gauge to set points. To now also using a dwell meter to set them much more accurately/correctly and there on at each tune up rechecking the points by the dwell meter only. Has made for a lot less physically fiddling with the points over many tune ups.
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