Hello! Log in or Register   |  Help  |  Donate  |  Buy Shirts See all banner ads | Advertise on TheSamba.com  
TheSamba.com
 
New Throttle Body, High Idle speed .... SOLVED
Forum Index -> Vanagon Share: Facebook Twitter
Reply to topic
Print View
Quick sort: Show newest posts on top | Show oldest posts on top View previous topic :: View next topic  
Author Message
djkeev
Samba Moderator


Joined: September 30, 2007
Posts: 32592
Location: Reading Pennsylvania
djkeev is online now 

PostPosted: Sun Mar 31, 2024 4:53 am    Post subject: New Throttle Body, High Idle speed .... SOLVED Reply with quote

I've been battling a sticky throttle body that rarely returned to a full closed position and hung open a tad.
My out of gear (automatic transmission) idle speed was typically at 2600 rpm or so.
I could blip the gas pedal and sometimes it would go to idle speed, sometimes not.

I tired of this nonsense and ordered the GoWesty throttle body, a thing of beauty for sure but it has its problems when used for the automatics..... which I won't go into here.

Now that my throttle consistently returns to fully closed idle, every time I take my foot off of the gas pedal it happily returns to idle speed.

Well...... let us rephrase that, the throttle plate consistently closes every time I lift my foot from the gas pedal.
The idle speed returning to normal?
Most of the time.

It will return to idle consistently time and time again.
Until......
It doesn't.

From my limited test driving thus far with the new throttle body This seems to be happening after I turn the engine off and then do a hot restart.
Once it starts, it keeps happening.
It isn't the throttle plate hanging up, it is the idle control system saying.....

"hey! We used to idle at this speed all the time! Let's do it again!"

If I open the engine lid and unplug the idle speed control valve ..... BAM! The idle settles right down into a 950 rpm idle.

Just scratching my head...... thinking.......
Why does this happen after a hot restart and works fine when started cold?

I guess that I should not do short stops, I should plan to stay awhile..... not just refuel and go....... pretend I have an electric car and need to kill an hour or two while I refuel......

My Niece has my spare Idle control relay in Tacoma........ I'm going to reach out to her and have her send it to me for testing.
I'm wondering if something gets hot in that black box?

I could leave the system unplugged....... but that's not how I typically roll.

Any ideas of what is going awry in the idle control system?

1990 2.1 Automatic, Air Conditioning, Power Steering
_________________
Stop Dead Photo Links how to post photos

Ghia
http://www.thesamba.com/vw/forum/viewtopic.php?t=392473

Vanagon
http://www.thesamba.com/vw/forum/viewtopic.php?p=6315537#6315537

Beetle
https://www.thesamba.com/vw/forum/viewtopic.php?t=482968&highlight=74+super+vert


Last edited by djkeev on Sun Apr 07, 2024 1:45 am; edited 1 time in total
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
MarkWard
Samba Member


Joined: February 09, 2005
Posts: 17121
Location: Retired South Florida
MarkWard is offline 

PostPosted: Sun Mar 31, 2024 5:00 am    Post subject: Re: New Parts...... New Problems Reply with quote

Have you tried cleaning the valve with some carb cleaner or engine top end cleaner? If not, try that, but remove the valve from the intake. I had an Audi 5000 turbo years ago. I ended up putting a wooden dowel in one of the hoses and drilling it till I was satisfied with the idle. Money was tight in those days.

There is also a thread where a member is making and selling a replacement controller. Seemed pretty interesting.
_________________
☮️
Back to top
View user's profile Send private message Gallery Classifieds Feedback
djkeev
Samba Moderator


Joined: September 30, 2007
Posts: 32592
Location: Reading Pennsylvania
djkeev is online now 

PostPosted: Sun Mar 31, 2024 6:57 am    Post subject: Re: New Parts...... New Problems Reply with quote

MarkWard wrote:
Have you tried cleaning the valve with some carb cleaner or engine top end cleaner? If not, try that, but remove the valve from the intake. I had an Audi 5000 turbo years ago. I ended up putting a wooden dowel in one of the hoses and drilling it till I was satisfied with the idle. Money was tight in those days.

There is also a thread where a member is making and selling a replacement controller. Seemed pretty interesting.


I'll try cleaning the valve but have my doubts.
It seems to work fine until the key is turned off and restarted.

I feel that this issue has been here for a long time, just masked by a sticking throttle valve.
This problem may explain why blipping the pedal would not always result in a lower idle speed.
_________________
Stop Dead Photo Links how to post photos

Ghia
http://www.thesamba.com/vw/forum/viewtopic.php?t=392473

Vanagon
http://www.thesamba.com/vw/forum/viewtopic.php?p=6315537#6315537

Beetle
https://www.thesamba.com/vw/forum/viewtopic.php?t=482968&highlight=74+super+vert
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
ragnarhairybreeks
Samba Member


Joined: October 26, 2009
Posts: 1890
Location: Sidney B.C. Canada
ragnarhairybreeks is offline 

PostPosted: Sun Mar 31, 2024 7:52 am    Post subject: Re: New Parts...... New Problems Reply with quote

I’ll ask the obvious question. Have you set the idle speed according to Bentley procedure after the new TB installed?

Alistair
_________________
'86 7 passenger syncro, converted to westy pop top, project still in progress
'82 westy, diesel converted to gas in '94, now gone...
https://shufti.blog/
Old address still works...
http://shufti.wordpress.com
Back to top
View user's profile Send private message Gallery Classifieds Feedback
Xevin Premium Member
Samba Member


Joined: January 08, 2014
Posts: 7624

Xevin is offline 

PostPosted: Sun Mar 31, 2024 8:00 am    Post subject: Re: New Parts...... New Problems Reply with quote

Dave, You said “idle speed control valve” I’m not familiar with this part and don’t have a Bentley handy Embarassed
I keep thinking of an Idle air control valve. Do you have a picture of the part you are having trouble with?
_________________
Keep on Busin'
67rustavenger wrote:
GFY's Xevin and VW_Jimbo! Very Happy

Clatter wrote:
Damn that Xevin... Very Happy Very Happy Very Happy

skills@eurocarsplus wrote:
I respect Xevin and he's a turd Razz

SGKent wrote:
My God! Xevin and I 100% agree Shocked
Back to top
View user's profile Send private message Gallery Classifieds Feedback
E1
Samba Member


Joined: January 21, 2013
Posts: 6543
Location: Westfalia, Earth
E1 is offline 

PostPosted: Sun Mar 31, 2024 8:35 am    Post subject: Re: New Parts...... New Problems Reply with quote

Wondering the same thing but think he means “idle stabilizer.”
_________________
‘84 Westy, 2.1L with Digijet, 5.43 R+P, GT Gears
"Adding power makes you faster on the straights.
Subtracting weight makes you faster everywhere."

— Colin Chapman
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
DanHoug
Samba Member


Joined: December 05, 2016
Posts: 4777
Location: Bemidji, MN
DanHoug is offline 

PostPosted: Sun Mar 31, 2024 8:47 am    Post subject: Re: New Parts...... New Problems Reply with quote

ragnarhairybreeks wrote:
I’ll ask the obvious question. Have you set the idle speed according to Bentley procedure after the new TB installed?

Alistair


since Dave said the idle speed is 950 with the valve unplugged, this suggests the idle stabilizer current has NOT been set. when properly set, the unplugged valve idle speed is LESS than the desired target idle speed in order for the valve to open bypass air and control the idle.
_________________
-dan
60% of what you find on the internet is wrong, including this post.

'87 Westy & '89 Westy both 2.1 4spd

Past projects can be found at--
www.thefixitworkshop.com
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
djkeev
Samba Moderator


Joined: September 30, 2007
Posts: 32592
Location: Reading Pennsylvania
djkeev is online now 

PostPosted: Sun Mar 31, 2024 9:42 am    Post subject: Re: New Parts...... New Problems Reply with quote

Ok......
color me ignorant, I didn't realize that I had to set the idle control after a new throttle body, but I'm pulling out the Bentley and will read up on it.

Thanks!

Yes, I mean the air valve.
Which is clean as a whistle before I even cleaned it.......

Image may have been reduced in size. Click image to view fullscreen.


The relay revealed some green around each and every terminal......

Image may have been reduced in size. Click image to view fullscreen.


The relay circuit board itself showed no signs of hot spots on either side

Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


I cleaned up the terminals and plugged it back in but joy was short lived. Once the engine warmed up we were back to a 2600 rpm idle.

Thanks for the tip about resetting...... I'll check it out though we do have to leave soon for Easter Dinner and my Grandsons 13th Birthday party.
_________________
Stop Dead Photo Links how to post photos

Ghia
http://www.thesamba.com/vw/forum/viewtopic.php?t=392473

Vanagon
http://www.thesamba.com/vw/forum/viewtopic.php?p=6315537#6315537

Beetle
https://www.thesamba.com/vw/forum/viewtopic.php?t=482968&highlight=74+super+vert
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
kamzcab86
Samba Moderator


Joined: July 26, 2008
Posts: 7917
Location: Arizona
kamzcab86 is offline 

PostPosted: Sun Mar 31, 2024 10:02 am    Post subject: Re: New Parts...... New Problems Reply with quote

djkeev wrote:
Yes, I mean the air valve.
Which is clean as a whistle before I even cleaned it...


Probably not the source of the issue, and perhaps a stupid question, but what did the inside of the ISV look like, and did you thoroughly clean the inside (applying 12V to open it)?

Considering this is temperature related, have you tested/replaced the Temp II sensor?
_________________
~Kamz Anxious
1986 Cabriolet: www.Cabby-Info.com
Blue Vanagon 1990 Vanagon Westfalia: Old Blue's Blog
2016 Golf GTI S
"Real knowledge is to know the extent of one's ignorance." - 孔子
Back to top
View user's profile Send private message Visit poster's website Gallery Classifieds Feedback
djkeev
Samba Moderator


Joined: September 30, 2007
Posts: 32592
Location: Reading Pennsylvania
djkeev is online now 

PostPosted: Sun Mar 31, 2024 10:42 am    Post subject: Re: New Parts...... New Problems Reply with quote

The valve is squeaky clean and seals absolutely when off.

I am always amazed by how much the process aging causes one to forget things.

I was just on Kam's page reading the Digifant Protraining manual

https://oldbluesblog.com/files/DigifantProTrainingManual_SingleSided.pdf

And it talks about tool VW1315A .......
a small light went off in my head.......

"I HAVE THIS TOOL!"

Sure enough....... I have this tool .....

https://www.thesamba.com/vw/forum/viewtopic.php?t=645942

Now......
If I can find it....... 🙄
_________________
Stop Dead Photo Links how to post photos

Ghia
http://www.thesamba.com/vw/forum/viewtopic.php?t=392473

Vanagon
http://www.thesamba.com/vw/forum/viewtopic.php?p=6315537#6315537

Beetle
https://www.thesamba.com/vw/forum/viewtopic.php?t=482968&highlight=74+super+vert
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
djkeev
Samba Moderator


Joined: September 30, 2007
Posts: 32592
Location: Reading Pennsylvania
djkeev is online now 

PostPosted: Mon Apr 01, 2024 2:05 pm    Post subject: Re: New Parts...... New Problems Reply with quote

Found it! (VW1315A)

Of note is that only the two outside terminals are used?........

Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.

_________________
Stop Dead Photo Links how to post photos

Ghia
http://www.thesamba.com/vw/forum/viewtopic.php?t=392473

Vanagon
http://www.thesamba.com/vw/forum/viewtopic.php?p=6315537#6315537

Beetle
https://www.thesamba.com/vw/forum/viewtopic.php?t=482968&highlight=74+super+vert
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
djkeev
Samba Moderator


Joined: September 30, 2007
Posts: 32592
Location: Reading Pennsylvania
djkeev is online now 

PostPosted: Mon Apr 01, 2024 2:40 pm    Post subject: Re: New Parts...... New Problems Reply with quote

I just ordered a Male EV1 plug with a pigtail and a Female EV1 plug with a pigtail.

I want to make a test plug where I can see if the TPS is functioning on full throttle and at no throttle.

I suspect that with GoWesty's new throttle body installed on my automatic that I am not getting full throttle enrichment.
_________________
Stop Dead Photo Links how to post photos

Ghia
http://www.thesamba.com/vw/forum/viewtopic.php?t=392473

Vanagon
http://www.thesamba.com/vw/forum/viewtopic.php?p=6315537#6315537

Beetle
https://www.thesamba.com/vw/forum/viewtopic.php?t=482968&highlight=74+super+vert
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
djkeev
Samba Moderator


Joined: September 30, 2007
Posts: 32592
Location: Reading Pennsylvania
djkeev is online now 

PostPosted: Fri Apr 05, 2024 1:48 pm    Post subject: Re: New Parts...... New Problems Reply with quote

Image may have been reduced in size. Click image to view fullscreen.


My EV1 terminals just came so I can make an interface to check real time TPS operation.
_________________
Stop Dead Photo Links how to post photos

Ghia
http://www.thesamba.com/vw/forum/viewtopic.php?t=392473

Vanagon
http://www.thesamba.com/vw/forum/viewtopic.php?p=6315537#6315537

Beetle
https://www.thesamba.com/vw/forum/viewtopic.php?t=482968&highlight=74+super+vert
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
djkeev
Samba Moderator


Joined: September 30, 2007
Posts: 32592
Location: Reading Pennsylvania
djkeev is online now 

PostPosted: Sun Apr 07, 2024 1:16 am    Post subject: Re: New Parts...... New Problems Reply with quote

I am happy to report that my high idle speed has been solved.

I first made my TPS test harness ....

Image may have been reduced in size. Click image to view fullscreen.


Before adjusting the Idle Speed I verified that the Throttle Valve initial plate stop setting was correct and that the TPS worked within specs at idle.
The TPS should be closed at Idle, (foot off pedal, throttle plate closed.)
There is a measurement taken at the throttle plate stop screw.
If the Stop Screw is .05mm off the stop, the TPS switch should be closed (measure with an Ohm meter or listen for the click, ohm meter is preferred)
When the Stop Screw is .10mm off the stop the TPS should be open.
.07mm is the ideal zone for the on/off taking place.

Image may have been reduced in size. Click image to view fullscreen.


I had to adjust my new one because the TPS wouldn't close except by holding it wide open and letting it snap shut or by moving the lever really hard towards the closed position.

By following the Idle Speed Adjustment instructions in the Digifant ProTraining Manual I now have a consistent Idle.

I first, with the engine and key OFF, unplugged the Oxygen Sensor. Thid lets the ECU forget previously set Idle Speed information.

Start up the Engine and let it come up to operating temperature but not so warm that the Radiator cooling fan is running.

I used my VW 1315A (from SnapOn Tools) plugged into the Idle Air Control Valve to measure the milliamps as the engine was running as I adjusted the milliamp reading and idle speed by using the big screw on the Throttle Valve Body.

I shut off the engine, removed the VW1315A adapter and plugged in the oxygen sensor.

The Idle Control System learned a new Idle Speed.

I'm happier with this Throttle Body now but I'm still chasing some demons trying to wrestle it into proper operation in the full range of motion.

I'm suspecting worn linkage ......

More info here.....

https://www.thesamba.com/vw/forum/viewtopic.php?t=...p;start=60
_________________
Stop Dead Photo Links how to post photos

Ghia
http://www.thesamba.com/vw/forum/viewtopic.php?t=392473

Vanagon
http://www.thesamba.com/vw/forum/viewtopic.php?p=6315537#6315537

Beetle
https://www.thesamba.com/vw/forum/viewtopic.php?t=482968&highlight=74+super+vert
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
Display posts from previous:   
Reply to topic    Forum Index -> Vanagon All times are Mountain Standard Time/Pacific Daylight Savings Time
Page 1 of 1

 
Jump to:  
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum

About | Help! | Advertise | Donate | Premium Membership | Privacy/Terms of Use | Contact Us | Site Map
Copyright © 1996-2023, Everett Barnes. All Rights Reserved.
Not affiliated with or sponsored by Volkswagen of America | Forum powered by phpBB
Links to eBay or other vendor sites may be affiliate links where the site receives compensation.