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"Menace" '65 Tourist Delivery Build
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slayer61
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Posts: 1018
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PostPosted: Thu Nov 11, 2021 10:48 am    Post subject: Re: "Menace" '65 Tourist Delivery Build Reply with quote

TLDR. What's the Cliff Notes version? Very Happy
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Cusser wrote:

... Most folks are idiots when it deals with electrical !!!


67rustavenger wrote:

3/4 race cam? What's missing, one of the lobes? Shocked


Paul

'68 Manx clone... Sears??
2276 built on AS21 case
W-125 w/ GB 1.25:1 rockers
Mahle forged pistons
CB 4340 crank
CB H beam rods
deep sump
44 HPMX
EMPI GTV 2 STG II wedge ports
CB Magna spark
1 5/8 merged collector w/ hater stinger
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Chickensoup
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PostPosted: Thu Nov 11, 2021 11:17 am    Post subject: Re: "Menace" '65 Tourist Delivery Build Reply with quote

slayer61 wrote:
TLDR. What's the Cliff Notes version? Very Happy


Laughing
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Chickensoup
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Location: Good Hope, GA
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PostPosted: Thu Nov 11, 2021 11:18 am    Post subject: Re: "Menace" '65 Tourist Delivery Build Reply with quote

Bottom end;

AS41 German Case, (first over line bore, hoover mods, porsche squirters)
CB case/head hardware kit
CB oil relief piston kit
EMPI 82mm forged crank, VW journal
CB H beam 5.5 rods, VW journal
AA K 92mm liners
ICON Toyota 22re flat top forged pistons
Mahle rod bearings, STD
Metal Leve .50 over cam bearings
NOS babbit steel backed main bearings
DPR 12v 200mm light-weight flywheel
CB Chromoly gland nut
Kennedy Stage-2 PP

Oil System;


CB Maxi 30 Full flow oil pump kit
DP Oil Cooler
SCAT 2qt sump
CB Maxi-Flow deep sump oil pick-up tube
Porsche piston squirters(early smaller volume version)
EMPI cast oil filter adapter


Valve-train;

CB 2242 camshaft, (deburred lobes + stroker clearanced)
TP Tool Steel Lifters
CB Pro Series Straight cut gear kit
ACN HD aluminum push rods
CB SS Racing push-rod tubes
CB 40x35.5 Los Panchito’s, (CNC Chamber, 61mm before fly-cutting)
SCAT 1.25 slipper foot Rocker assembly Kit
CB 3-groove SS valves
Dan Rudock stage 1 beehive kit
Stock valve covers, (vented)
Home-made Tri-Y Tuned exhaust


Fuel-Delivery;

Custom Home-Made Port injection Intake manifolds
25.4 LBS GM 4.8/5.3/6.0 Injectors
Custom Home-Made Fuel Rails
VFR800 TB’s, (use stock injectors as meth injection)


Ignition;

The Dub Shop reluctor wheel kit
Modified cast iron dizzy as cam sync
5.3 GM LS Coil Packs
Speeduino V2
NGK D9EA spark plugs
Magnecor Electrosports 80 plug wires, (CB Kit)
NOS Bosch 12v Alternator


Accessories;

Late FI T1 fan shroud, (removed and welded fresh air ducts)
Andrigs fan V2
SCAT serpentine pulley system
Stock Thermostat system
Stock German supporting tins


Well, i started the master list for my 2180. Ive collected about half the parts so far. Should be a strong ol engine
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slayer61
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Posts: 1018
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PostPosted: Thu Nov 11, 2021 11:42 am    Post subject: Re: "Menace" '65 Tourist Delivery Build Reply with quote

Toyota pistons and Honda throttle bodies. Outstanding! Cool
_________________
Cusser wrote:

... Most folks are idiots when it deals with electrical !!!


67rustavenger wrote:

3/4 race cam? What's missing, one of the lobes? Shocked


Paul

'68 Manx clone... Sears??
2276 built on AS21 case
W-125 w/ GB 1.25:1 rockers
Mahle forged pistons
CB 4340 crank
CB H beam rods
deep sump
44 HPMX
EMPI GTV 2 STG II wedge ports
CB Magna spark
1 5/8 merged collector w/ hater stinger
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Chickensoup
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Posts: 5368
Location: Good Hope, GA
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PostPosted: Tue Nov 30, 2021 10:02 am    Post subject: Re: "Menace" '65 Tourist Delivery Build Reply with quote

Yesterday I got some work done.

The accel pump isnt working. Clogged from sitting. But the excessive fuel pressure makes up for it Laughing

I put some fuel in the tank, and it started right up. But with a knock Shocked I checked the oil. It was low, and Milky Crying or Very sad

So i changed the oil, still no change.

Ill look at it some more today, but im hoping its an exhaust leak. I am missing the bottom clamps going to the muffler soo...

Next up is heater channel work. Gonna find a way to turn the body on its side without a rotisserie. Maybe lots of bubble wrap Wink
_________________
-'85 c10 5.3 LS, 222 cam, long tubes, x pipe, 3 inch spin tech's
-'05 B5.5 TDI Wagon 17in sport rims ;EGR + BSM + ASV Delete, Stage-2 Tune, straight pipe
'65 Tourist Delivery Build
'66 RIP
'69 RIP
Hosea 4:6 "My people are destroyed for lack of knowledge"
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Ceckert64
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Joined: September 16, 2015
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PostPosted: Tue Nov 30, 2021 10:57 am    Post subject: Re: "Menace" '65 Tourist Delivery Build Reply with quote

Tires with no rim on them for the body? Hay?
_________________
1964 sunroof Beetle Restoration "Herbie"
“Joann” 1970 Elm Green Squareback
1972 Sierra Yellow Tin Top Westfalia Camper
“Fitz” 1971 Westfalia Poptop
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Chickensoup
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PostPosted: Tue Nov 30, 2021 11:03 am    Post subject: Re: "Menace" '65 Tourist Delivery Build Reply with quote

Ceckert64 wrote:
Tires with no rim on them for the body? Hay?


yeah Smile that'll do Wink I got a stash. thanks
_________________
-'85 c10 5.3 LS, 222 cam, long tubes, x pipe, 3 inch spin tech's
-'05 B5.5 TDI Wagon 17in sport rims ;EGR + BSM + ASV Delete, Stage-2 Tune, straight pipe
'65 Tourist Delivery Build
'66 RIP
'69 RIP
Hosea 4:6 "My people are destroyed for lack of knowledge"
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Lingwendil
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Joined: February 25, 2009
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PostPosted: Tue Nov 30, 2021 1:00 pm    Post subject: Re: "Menace" '65 Tourist Delivery Build Reply with quote

Chickensoup wrote:

Next up is heater channel work. Gonna find a way to turn the body on its side without a rotisserie. Maybe lots of bubble wrap Wink


Find a mattress by a dumpster somewhere, and get creative with rope through the rafters Very Happy
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73 super beetle thread http://www.thesamba.com/vw/forum/viewtopic.php?t=649622 Back on the Road!

Modify your Kadrons for SVDA http://www.thesamba.com/vw/forum/viewtopic.php?p=8115884#8115884

Cast iron VJU4BR8 SVDA reference thread- https://www.thesamba.com/vw/forum/viewtopic.php?t=...mp;start=0

Need replacement filters for original Kadron aircleaners? WIX #42087 is a perfect fit, as is Napa Gold #2087!
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Ceckert64
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PostPosted: Tue Nov 30, 2021 1:02 pm    Post subject: Re: "Menace" '65 Tourist Delivery Build Reply with quote

Don’t forget to brace the body either and check door gap through the process
_________________
1964 sunroof Beetle Restoration "Herbie"
“Joann” 1970 Elm Green Squareback
1972 Sierra Yellow Tin Top Westfalia Camper
“Fitz” 1971 Westfalia Poptop
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Chickensoup
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PostPosted: Tue Nov 30, 2021 2:03 pm    Post subject: Re: "Menace" '65 Tourist Delivery Build Reply with quote

a mattress Shocked i dont want the millions of skin flakes that come with it Wink i think i can get away without bracing. im only replacing the passanger heater channel bottom luckily.
_________________
-'85 c10 5.3 LS, 222 cam, long tubes, x pipe, 3 inch spin tech's
-'05 B5.5 TDI Wagon 17in sport rims ;EGR + BSM + ASV Delete, Stage-2 Tune, straight pipe
'65 Tourist Delivery Build
'66 RIP
'69 RIP
Hosea 4:6 "My people are destroyed for lack of knowledge"
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Chickensoup
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PostPosted: Fri Dec 03, 2021 7:14 pm    Post subject: Re: "Menace" '65 Tourist Delivery Build Reply with quote

Yesterday I drilled small holes in the pan(like 3 or 4). Then I started cleaning the nasty dirt pollen stuff off.
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And I made this
_________________
-'85 c10 5.3 LS, 222 cam, long tubes, x pipe, 3 inch spin tech's
-'05 B5.5 TDI Wagon 17in sport rims ;EGR + BSM + ASV Delete, Stage-2 Tune, straight pipe
'65 Tourist Delivery Build
'66 RIP
'69 RIP
Hosea 4:6 "My people are destroyed for lack of knowledge"
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Chickensoup
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Location: Good Hope, GA
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PostPosted: Mon Dec 06, 2021 6:42 pm    Post subject: Re: "Menace" '65 Tourist Delivery Build Reply with quote

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Fixed dent



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Cleaned half the pan. Oh my gosh I have so many scratches from the battery and riding around on 5 gallon buckets. Oh well. I'll fix it later.


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Media blasted some stuffs.


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Goodbye German headlight glass Crying or Very sad

Next up on the task list.
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_________________
-'85 c10 5.3 LS, 222 cam, long tubes, x pipe, 3 inch spin tech's
-'05 B5.5 TDI Wagon 17in sport rims ;EGR + BSM + ASV Delete, Stage-2 Tune, straight pipe
'65 Tourist Delivery Build
'66 RIP
'69 RIP
Hosea 4:6 "My people are destroyed for lack of knowledge"
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Ceckert64
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Joined: September 16, 2015
Posts: 1957
Location: Manitowoc, WI
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PostPosted: Mon Dec 06, 2021 7:08 pm    Post subject: Re: "Menace" '65 Tourist Delivery Build Reply with quote

The fact the headlight lens made it intact from Michigan to Georgia in a box with a brake drum to be broken from being dropped Shame on you Laughing the floors are looking good though!
_________________
1964 sunroof Beetle Restoration "Herbie"
“Joann” 1970 Elm Green Squareback
1972 Sierra Yellow Tin Top Westfalia Camper
“Fitz” 1971 Westfalia Poptop
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Chickensoup
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PostPosted: Mon Dec 06, 2021 7:18 pm    Post subject: Re: "Menace" '65 Tourist Delivery Build Reply with quote

Ceckert64 wrote:
The fact the headlight lens made it intact from Michigan to Georgia in a box with a brake drum to be broken from being dropped Shame on you Laughing the floors are looking good though!


oh the irony Laughing i almost forgot about its sketchy journey here. oh well lol. its sibling lives.
_________________
-'85 c10 5.3 LS, 222 cam, long tubes, x pipe, 3 inch spin tech's
-'05 B5.5 TDI Wagon 17in sport rims ;EGR + BSM + ASV Delete, Stage-2 Tune, straight pipe
'65 Tourist Delivery Build
'66 RIP
'69 RIP
Hosea 4:6 "My people are destroyed for lack of knowledge"
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Ceckert64
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Joined: September 16, 2015
Posts: 1957
Location: Manitowoc, WI
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PostPosted: Mon Dec 06, 2021 7:52 pm    Post subject: Re: "Menace" '65 Tourist Delivery Build Reply with quote

Chickensoup wrote:
Ceckert64 wrote:
The fact the headlight lens made it intact from Michigan to Georgia in a box with a brake drum to be broken from being dropped Shame on you Laughing the floors are looking good though!


oh the irony Laughing i almost forgot about its sketchy journey here. oh well lol. its sibling lives.

Will it? Laughing
_________________
1964 sunroof Beetle Restoration "Herbie"
“Joann” 1970 Elm Green Squareback
1972 Sierra Yellow Tin Top Westfalia Camper
“Fitz” 1971 Westfalia Poptop
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Chickensoup
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Location: Good Hope, GA
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PostPosted: Tue Dec 07, 2021 3:14 pm    Post subject: Re: "Menace" '65 Tourist Delivery Build Reply with quote

Ceckert64 wrote:
Chickensoup wrote:
Ceckert64 wrote:
The fact the headlight lens made it intact from Michigan to Georgia in a box with a brake drum to be broken from being dropped Shame on you Laughing the floors are looking good though!


oh the irony Laughing i almost forgot about its sketchy journey here. oh well lol. its sibling lives.

Will it? Laughing


Shocked i mean, it survived the 12ft it flew when I hit that fallen tree. Laughing



Here are some pictures for future samba lurkers. Original German 65 gray front mat.
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_________________
-'85 c10 5.3 LS, 222 cam, long tubes, x pipe, 3 inch spin tech's
-'05 B5.5 TDI Wagon 17in sport rims ;EGR + BSM + ASV Delete, Stage-2 Tune, straight pipe
'65 Tourist Delivery Build
'66 RIP
'69 RIP
Hosea 4:6 "My people are destroyed for lack of knowledge"
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Pruneman99
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PostPosted: Tue Dec 07, 2021 7:16 pm    Post subject: Re: "Menace" '65 Tourist Delivery Build Reply with quote

Bummer on the glass. I broke one myself a few years ago and cried a little d'oh!
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Chickensoup
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PostPosted: Wed Dec 08, 2021 4:38 pm    Post subject: Re: "Menace" '65 Tourist Delivery Build Reply with quote

Yeah.. I may of shed a tear as well Crying or Very sad



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_________________
-'85 c10 5.3 LS, 222 cam, long tubes, x pipe, 3 inch spin tech's
-'05 B5.5 TDI Wagon 17in sport rims ;EGR + BSM + ASV Delete, Stage-2 Tune, straight pipe
'65 Tourist Delivery Build
'66 RIP
'69 RIP
Hosea 4:6 "My people are destroyed for lack of knowledge"
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Chickensoup
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Joined: January 06, 2018
Posts: 5368
Location: Good Hope, GA
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PostPosted: Thu Dec 09, 2021 6:05 am    Post subject: Re: "Menace" '65 Tourist Delivery Build Reply with quote

WOAH! Look at what i just found,

https://ronlummusracing.com/product/polycarbonate-windshield/

I mean, why would i pay 75 bucks for a standard aftermarket windshield when i can buy this for a 100?

Well, its kinda 100 bucks. 200 with the coating.
_________________
-'85 c10 5.3 LS, 222 cam, long tubes, x pipe, 3 inch spin tech's
-'05 B5.5 TDI Wagon 17in sport rims ;EGR + BSM + ASV Delete, Stage-2 Tune, straight pipe
'65 Tourist Delivery Build
'66 RIP
'69 RIP
Hosea 4:6 "My people are destroyed for lack of knowledge"
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matthew henricks
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Location: So. Cal
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PostPosted: Thu Dec 09, 2021 8:37 am    Post subject: Re: "Menace" '65 Tourist Delivery Build Reply with quote

Houston we have lift-off. Any surprises after separation?
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1964 Original Owner build Thread. https://www.thesamba.com/vw/forum/viewtopic.php?t=702135&highlight=

Ambulance Fan's. https://www.thesamba.com/vw/forum/viewtopic.php?t=627707&highlight=

Parts i am looking for:
64 bug nice used front/rear Black LHD floor mat.
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