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Custom Exhaust Thoughts
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modok
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PostPosted: Sat Mar 28, 2020 2:04 pm    Post subject: Re: Custom Exhaust Thoughts Reply with quote

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I would be curious how this system works with the Kadrons.

Yes Very Happy
This and kadrons.... Idle is still going to be 2 cylinders, but I think the throttle response and cruise performance would be significantly better than the OTHER way.
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EVfun
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PostPosted: Sat Mar 28, 2020 5:59 pm    Post subject: Re: Custom Exhaust Thoughts Reply with quote

modok wrote:
EVfun wrote:
I would be curious how this system works with the Kadrons.

Yes Very Happy
This and kadrons.... Idle is still going to be 2 cylinders, but I think the throttle response and cruise performance would be significantly better than the OTHER way.

I'm not so sure it would idle on "2 cylinders" (they hit all 4, but 2 are really weak.) VW and Porsche sold a number of aircooled engines with dual single throat carbs, 356, type III, and later smog compliant type II. I think it is quite possible to run dual singles and hit on all 4.

Has anyone taken 1 1973 Thing (with the split dual exhaust) and run it with dual carbs? Has anyone tested a range of exhaust systems on a near stock engine with dual single throat carbs? I wonder if just crossing the front cylinders, so no intake is fighting an exhaust, is enough to kill most of this problem. Hey Rengroulx, if you can post some video and audio of that engine idling we may learn something! The more engine details you can post the more we might learn. If VW could make dual 1bbl carbs work surely we can too.
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modok
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PostPosted: Sat Mar 28, 2020 6:28 pm    Post subject: Re: Custom Exhaust Thoughts Reply with quote

It's a piece of cake,
Run a short duration cam and a balance tube.
but so what.
The uneven idle isn't even a problem.. IMO it's a fuel saving feature. Wink
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Rengroulx
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PostPosted: Sun Mar 29, 2020 10:47 am    Post subject: Re: Custom Exhaust Thoughts Reply with quote

Here is a video of it running! It’s not perfectly timed, twas the first start.
Thanks for the interest and replies![/youtube] https://youtu.be/RWFAt87Nn9Y
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spencerfvee
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PostPosted: Sun Mar 29, 2020 11:01 am    Post subject: Re: Custom Exhaust Thoughts Reply with quote

Rengroulx wrote:
Here is a video of it running! It’s not perfectly timed, twas the first start.
Thanks for the interest and replies![/youtube] https://youtu.be/RWFAt87Nn9Y
.......................................................................................love the sound its bad ass .do you want to sell the headers lol lol i would have every cop pulling me over lol spencer fvee ps I wish you would have reved it up some lol
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FreeBug
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PostPosted: Sun Mar 29, 2020 11:05 am    Post subject: Re: Custom Exhaust Thoughts Reply with quote

oprn wrote:


Image may have been reduced in size. Click image to view fullscreen.


You, sir, are my hero!

I've been trying to work up the energy to make a custom exhaust, and it's not going to happen any time soon...
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SBD
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PostPosted: Sun Mar 29, 2020 12:26 pm    Post subject: Re: Custom Exhaust Thoughts Reply with quote

Rengroulx wrote:
Here is a video of it running! It’s not perfectly timed, twas the first start.
Thanks for the interest and replies![/youtube] https://youtu.be/RWFAt87Nn9Y
That's about the same as they sounded with mufflers back in the day. Laughing
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I wouldent waste $ or thyme on building a small motor. build it big so it dosent have to work hard.remember it's only as fast as your foot alows it to be unless you build a small turd then it just stinks as it squishes up through your toes when you step on it.
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EVfun
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PostPosted: Sun Mar 29, 2020 12:33 pm    Post subject: Re: Custom Exhaust Thoughts Reply with quote

Rengroulx wrote:
Here is a video of it running! It’s not perfectly timed, twas the first start.
Thanks for the interest and replies![/youtube] https://youtu.be/RWFAt87Nn9Y

Thank you! That sounds a whole lot better than my first buggy did with a 1600cc DP with Kadrons, dune buggy duals, German 009, and 1.25 rockers on the stock cam. I had a much more pronounced strong/weak/strong/weak idle and the engine was generally crabby below 2500rpm. It was a lot stronger than a stock single carb from 3000-5000 rpm though.

I would like to run dual 1bbl carbs on my 1600 single port in my current buggy but with the 1973 split VW Thing exhaust I fear drivability would suffer like before. Quietness and drivability have become much more important to me over the last 25 years. Smile
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Rengroulx
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PostPosted: Sun Mar 29, 2020 1:31 pm    Post subject: Re: Custom Exhaust Thoughts Reply with quote

I sandblasted the Pipes today! I will keep you guys updated, took the homemade tail pipes off and I'm going to look into what style I want to go with. I'm pretty fired up to see these pipes back on the engine!
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oprn
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PostPosted: Sun Mar 29, 2020 4:08 pm    Post subject: Re: Custom Exhaust Thoughts Reply with quote

EVfun wrote:
I'm not so sure it would idle on "2 cylinders" (they hit all 4, but 2 are really weak.) VW and Porsche sold a number of aircooled engines with dual single throat carbs, 356, type III, and later smog compliant type II. I think it is quite possible to run dual singles and hit on all 4.

My experiance with Kadrons and cannons was that a 4 cylinder idle never happened cold. It would idle at 6 to 700 rpm on start up then take it for a run and immediately after it would idle on all 4 at 1200 rpm until it cooled off. So a nice snappy 4 cylinder idle when you stopped at the lights but by the time the lights turned green it was back to 600 rpm on 2 cylinders. Then it was hit and miss for the next block or so unless you floor boarded it off every light to warm it back up. Just like you said, crabby below 2500 rpm. For the driver that only uses two throttle positions (off or on) they run just fine!

After I changed the exhaust to an old 4 into 1 system it was much much better and the misfire was mostly on cold start up. The addition of a thermostat and flaps made a another big improvement as it didn't cool off nearly as much around town.

My sister had a '66 Squareback with the dual carbs and for a long time I thought VW had a performance cam of some sort in them because I could never get a real smooth idle with it. It didn't have a dead miss like the Kadrons but it was never smooth like my Beetles. The difference I believe is the smaller carbs coupled with the stock exhaust masked the issue.
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Rengroulx
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PostPosted: Fri Apr 10, 2020 8:30 pm    Post subject: Re: Custom Exhaust Thoughts Reply with quote

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After sandblasting
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rayjay
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PostPosted: Sat Apr 11, 2020 5:02 am    Post subject: Re: Custom Exhaust Thoughts Reply with quote

I like all the fins on the alum valve covers but I wonder if the fins should have been oriented vertically and maybe modify the tins so air is blown past the VCs ?
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rayjay
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PostPosted: Sat Apr 11, 2020 5:04 am    Post subject: Re: Custom Exhaust Thoughts Reply with quote

I was thinking about the tri -y set up and the only way it works is on a TeePee header on a rail buggy. Maybe a type 3 motor on a rail buggy Smile
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oprn
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PostPosted: Sat Apr 11, 2020 5:55 am    Post subject: Re: Custom Exhaust Thoughts Reply with quote

rayjay wrote:
I like all the fins on the alum valve covers but I wonder if the fins should have been oriented vertically and maybe modify the tins so air is blown past the VCs ?

They are designed to take advantage of the horizontal slipstream under the car to cool them.
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oprn
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PostPosted: Sat Apr 11, 2020 5:57 am    Post subject: Re: Custom Exhaust Thoughts Reply with quote

rayjay wrote:
I was thinking about the tri -y set up and the only way it works is on a TeePee header on a rail buggy. Maybe a type 3 motor on a rail buggy Smile

I have never seen a Tri-Y Tee Pee header, type 1 or 3. Please enlighten me as I will be redoing my sand rail exhaust soon and am very interested!
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rayjay
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PostPosted: Sat Apr 11, 2020 6:42 am    Post subject: Re: Custom Exhaust Thoughts Reply with quote

oprn wrote:
rayjay wrote:
I was thinking about the tri -y set up and the only way it works is on a TeePee header on a rail buggy. Maybe a type 3 motor on a rail buggy Smile

I have never seen a Tri-Y Tee Pee header, type 1 or 3. Please enlighten me as I will be redoing my sand rail exhaust soon and am very interested!

I have never seen one either. I'm just saying that the only way to make the phasing work would be on a custom built teepee and a rail is the only place a teepee makes any sense. With a type 3 you could keep all the pipes low . Bag of snakes kinda like the original Indy Ford 4 cam motors !!
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oprn
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PostPosted: Sat Apr 11, 2020 7:32 am    Post subject: Re: Custom Exhaust Thoughts Reply with quote

Ah! Ok! I did an exhaust for my boss many years ago on a type 3 powered buggy. Yes I was able to keep it low but it was not a Tri-Y.

I am wanting to go Tri-Y on this sand rail and going over in my mind how to accomplish that. Man! The type 3 would definitely make is easier!
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chrisflstf
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PostPosted: Sat Apr 11, 2020 8:52 am    Post subject: Re: Custom Exhaust Thoughts Reply with quote

Sounds alot like an Abarth exhaust
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rayjay
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PostPosted: Sat Apr 11, 2020 5:28 pm    Post subject: Re: Custom Exhaust Thoughts Reply with quote

oprn wrote:
Ah! Ok! I did an exhaust for my boss many years ago on a type 3 powered buggy. Yes I was able to keep it low but it was not a Tri-Y.

I am wanting to go Tri-Y on this sand rail and going over in my mind how to accomplish that. Man! The type 3 would definitely make is easier!


I am also intrigued by the crank speed cooling fan with separate alternator mounting. I think there is a lot to be learned about the upright cooling for performance / higher rpm applications. Really needs a variable speed drive.
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modok
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PostPosted: Sat Apr 11, 2020 5:41 pm    Post subject: Re: Custom Exhaust Thoughts Reply with quote

I did a tee-pee tri-y once, probably 12-14 years ago. Went over the top of the shroud. 20" primaries 20" secondaries I think.
Didn't have much boost because I didn't have the proportions correct, but it was nice and quiet and didn't misbehave at any rpms at all.
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