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BrotherB
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PostPosted: Thu Apr 28, 2016 11:59 am    Post subject: New Member looking for some help.. Reply with quote

Hi...
I hope I am posting this in the right place...
I am the proud owner of a 1979 VW Camper van. I was my Fathers and he passed a few years ago. Been in the family for quite some time now.
Has a broken heat exchanger. Guess my Mother went to replace it a few years ago and was given the wrong one and had to send it back. She is now 76 and don't remember what side it was or anything. All she knows is that it was heavy and expensive to ship back.
To be totally honest here, I am not sure if it is the right or the left side.
I don't really know a lot about the van, but I am a car kind of guy at heart.
I need to get this fixed if it is possible to fix. I've been kind of looking for one and I can not seem to find what I am looking for. I have found heat exchangers, but no listings for a 1979 Van with fuel injection.
Any help would be greatly appreciated.
Thanks!
W.
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OB Bus
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PostPosted: Thu Apr 28, 2016 12:08 pm    Post subject: Re: New Member looking for some help.. Reply with quote

Welcome BrotherB! I do not know a lot about the late bay buses but there are a number of details for 79's depending if the bus is a California or Federal. I'll let other knowledgeable folk chime in with details.

Just don't dump or hack the bus!
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Wasted youth
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PostPosted: Thu Apr 28, 2016 12:11 pm    Post subject: Re: New Member looking for some help.. Reply with quote

Welcome! You've come to the right place.

Your bus has some parts that were 'one-year-only', but I don't think you have anything really special or odd with your heat exchanger. Not sure if you really need to go to the trouble of replacing it entirely, or maybe it can be a welded repair.

If your bus is still factory stock, you should have a Type 4 2.0L fuel injected engine with hydraulic lifters and square-port exhaust headers. You might be able to use early (1980-1982) Vanagon heat exchangers, as the last year for Baywindow buses was 1979. Many of those engine parts carried over to the 1980-1982 Vanagons.

You will unlikely be able to use heat exchangers from the Type 4 engine model years 1972-1977 or perhaps 1978 as those had oval exhaust ports. You cannot use heat exchangers from a Type 1 engine (1950-something to 1971).

If you do need to actually replace your heat exchanger, there are several parts suppliers carrying many of the parts we all need, but it will likely be somewhat expensive. Not only for the same reasons as your grandmother experienced, but because these may be limited in supply for good quality. Heat exchangers, like many exhaust parts, tend to rot away.

Arrow Here is a link to a popular supplier with a lot of parts, but they are quite distant from you:

http://interstateusedparts.com/
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BrotherB
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PostPosted: Thu Apr 28, 2016 12:31 pm    Post subject: Re: New Member looking for some help.. Reply with quote

Thanks for the heads up..
I was afraid of that/this.
I'd like to purchase good used if possible if it is out there.
I am also in another car hobby that is no longer with us. Bought out to another company in 1988. Last of the 4.
I know all about supply and demand.
I need to get it up on ramps and get a good "reach around" as Ed China would say.. It's been a few years since I've looked under it.
Dad had a bunch of work done to it back in the mid to late 80s.
Motor rebuilt, new clutch, re-paint on the exterior...ect...ect..
Then Mom and Dad took it cross country and back...
It really hasn't been drove much since then. Only for "emergency" situations where a car would breakdown.
It runs and drives well for what it is and is fun to drive.
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aeromech
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PostPosted: Thu Apr 28, 2016 12:47 pm    Post subject: Re: New Member looking for some help.. Reply with quote

Hi there,
Like was said, you have come to the right place. There are several guys here like me that love these 40 year old buses and spend hours every day trying to help people just like you.

Since you don't know much about the problem or the parts you need I think the best thing right now would be for you to get some digital pictures and post them here. We can look at them and make recommendations. Best would be several shots from the underside and a few on the top of the engine. Maybe include a couple of the overall bus just so we can visualize what you have.

If you don't know how to post pictures here just ask.
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SGKent Premium Member
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PostPosted: Thu Apr 28, 2016 12:49 pm    Post subject: Re: New Member looking for some help.. Reply with quote

are you looking to do this work yourself or have someone do it for you?

can you take some photos of what you have and post them so members can decide on what you have. If the engine is an original '79 then it is one of 2 different configurations. If it is not the original year then it could be one of many.
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Randy in Maine
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PostPosted: Thu Apr 28, 2016 12:56 pm    Post subject: Re: New Member looking for some help.. Reply with quote

A couple of things....

It is important to know if you bus is a 1979CA emission bus or a Federal emission bus.

The number on the distributor if a 1979CA bus will be something like part number VW 039-905-205C Bosch #0237 022 009

if it is a' Federal" bus it will be something like VW # 022-905-205S and Bosch # 0231 170 093

The reason it is important is that the (drivers side) left heater boxes are different for the CA buses vs the federal buses. All 1979 use the same right side heaterboxes. If yo uneed a left one, let me know. If you need a right one, somebody like "Busted Bus" might have one.

By the way, aircooled 1980-1983 vanagon heaterboxes are different and won't work on your 79 bus.

A P-22 camper is Sage green and a P-27 is Mexico beige.
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skills@eurocarsplus
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PostPosted: Thu Apr 28, 2016 12:58 pm    Post subject: Re: New Member looking for some help.. Reply with quote

this is why photos are important....who knows what engine you have at this point.

welcome.
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Wasted youth
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PostPosted: Thu Apr 28, 2016 12:59 pm    Post subject: Re: New Member looking for some help.. Reply with quote

EDITED...

Sounds like it was well cared for, and probably a 'keeper', too. 1979 has the final Baywindow Westfalia features, but sometimes the engine management parts are difficult to find. I imagine you probably have the Federal emissions package.

When I find free time, I am helping a fellow get his 1979 Westfalia (air conditioning, automatic trans) back on the road. These are pretty solid buses, and valuable when complete, functioning and not rusted out... but that's true with a lot of things, right?

Randy in Maine wrote:
By the way, aircooled 1980-1983 vanagon heaterboxes are different and won't work on your 79 bus.


^^ I did not know this. Is this because of the 'improved' heater air flow system?

We all love to gawk at the VeeDub porn, so come on with it!
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Randy in Maine
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PostPosted: Thu Apr 28, 2016 2:12 pm    Post subject: Re: New Member looking for some help.. Reply with quote

Vanagon...

http://www.thesamba.com/vw/classifieds/detail.php?id=1854931

Baywindow....

http://www.thesamba.com/vw/classifieds/detail.php?id=1921148
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Wasted youth
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PostPosted: Thu Apr 28, 2016 2:30 pm    Post subject: Re: New Member looking for some help.. Reply with quote

Interesting comparison. Thanks!
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alman72
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PostPosted: Thu Apr 28, 2016 2:52 pm    Post subject: Re: New Member looking for some help.. Reply with quote

totally stupid question. if he does not care about getting heat or defrost, does he even need the heat exchanger? or is it important for keeping the motor cool?
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SGKent Premium Member
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PostPosted: Thu Apr 28, 2016 3:18 pm    Post subject: Re: New Member looking for some help.. Reply with quote

alman72 wrote:
totally stupid question. if he does not care about getting heat or defrost, does he even need the heat exchanger? or is it important for keeping the motor cool?


the exchangers do help cool the heads. That is why the wide flanges and short runners to the heat exchanger on the 1979 vs 75-78. 75-78 used heat and after burning to help lower smog. 72-74 used a short runner to heat exchanger but it used the copper rings to seal instead of the wide flanges and gasket like 1979 ->

That said - my understanding is that the Federal crossover pipes are a common failure so that may be the part that failed. It took me a while to figure out why VW changed to the wide flange then I realized that with the O2 sensor add-on the engine was always at 14.7 in closed loop. That makes for great power and fuel economy but it does so by making more heat than richer mixtures. That heat makes an engine more efficient just like compression does (it makes more heat too). VW had to find a way to shed that heat from the heads. They did so by using the wide flanges, big heat exchangers, dumping heat behind the bus, and eventually by going to water cooled engines.
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Curtquarquesso
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PostPosted: Thu Apr 28, 2016 4:23 pm    Post subject: Re: New Member looking for some help.. Reply with quote

Get some pictures of the car, and of the engine, and make a new topic with any and all questions you have. If the heat exchanger is "broken", help us understand in what way it's broken. It may be something that doesn't require out-right replacement. Ultimately, you'll need to proved some more information and some pictures for us to properly help you.

Keep us posted. Smile
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Wildthings
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PostPosted: Thu Apr 28, 2016 9:34 pm    Post subject: Re: New Member looking for some help.. Reply with quote

FYI, all US spec '79 Bay Window buses were fuel injected. Yes we need to know what is broken. Maybe it is just an inoperative flapper valve which is actually not part of the heat exchanger proper. Rust is pretty much the failure mode for a heat exchanger, so the word "broken" doesn't apply all that well.
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aeromech
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PostPosted: Thu Apr 28, 2016 9:58 pm    Post subject: Re: New Member looking for some help.. Reply with quote

I'm thinking that a heat exchanger is kind of a strange part for you to need. I don't want to sound too critical but over many years we've kind of gotten used to what normally fails on a bus and heat exchangers failing aren't very common. All I can think of is that somehow the engine must have taken a hit from a road hazard because I doubt rust could be the problem. It's a mystery to me right now.
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Tcash
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PostPosted: Thu Apr 28, 2016 10:23 pm    Post subject: Re: New Member looking for some help.. Reply with quote

Welcome to TheSamba
click on link
Bus 1700/1800/2000 Exhaust/Heater 1972-1979

Tcash
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Tcash
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PostPosted: Thu Apr 28, 2016 10:23 pm    Post subject: Re: New Member looking for some help.. Reply with quote

Here is a little information. Good Luck

Pictures would be cool.
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There is a ton of information located at the top of the Forum section.
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BrotherB
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PostPosted: Thu Apr 28, 2016 11:11 pm    Post subject: Re: New Member looking for some help.. Reply with quote

Hey Everybody!!
I just got off of work and I appreciate all the positive feed back already!
Thanks!
To answer a few questions that I know already.
Yes, the heat exchanger is cracked and leaks like a sieve and is LOUD!!
VERY LOUD!! Sounds like a very bad exhaust leak. Lets exhaust fumes back into the cab. Mom tried quite a few years ago to get it fixed but it was the wrong part. I believe it was for a beetle and not a Van.
I will get you pictures in the AM and a video of it running.
Now I am going to hit the sack!
Thanks again!
W.
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Peabody
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PostPosted: Fri Apr 29, 2016 4:17 am    Post subject: Re: New Member looking for some help.. Reply with quote

BrotherB wrote:
I believe it was for a beetle and not a Van.
W.


You need one for a bus. Laughing
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