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Thompson2 Samba Member
Joined: June 06, 2018 Posts: 659 Location: Portland, OR
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Posted: Wed Jun 24, 2020 2:06 pm Post subject: Flipseat Table clamp bolt source? |
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Not sure why I even checked it now since I'm up to my eyeballs in other, more pressing stuff, but the bolt for the table clamp in my flipseat is seized. Looks like it rusted up. Also looks like they ran it through backwards.. .can someone confirm that? If it's in correctly, I've been working on the section.. lol
It's not THAT bad, but a week or so of heat cycles (heat gun, not a torch... don't want to melt the knob) and PB Blaster and nothing... not even a twitch, except for the knob attempting to work itself loose..
I haven't given up on this one, but it's looking less and less likely that I'll be able to free it up so I'm starting the hunt for a replacement. I'm assuming that just the knob/bolt will not be available by themselves, so I'm wondering if there's a modern, off the shelf stand in for the OG version? If I can find that, then I know I can get this out and back into shape. Heat, vise grips, and more PB Blaster followed by a cleanout tap and it'll be good to go..
Anyone got a lead on these (OG or new replica)?
thanks (and a couple of pics of my frustration)
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Eric&Barb Samba Member
Joined: September 19, 2004 Posts: 24732 Location: Olympia Wash Rinse & Repeat
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Posted: Wed Jun 24, 2020 4:14 pm Post subject: Re: Flipseat Table clamp bolt source? |
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One side of the clamp is going to have threads, the other side will be tread-less. Keep using the penetrating oil and rap on the side of the threaded side of the clamp daily for five or so minutes with a light hammer. Vibration should break up the rust, allowing the penetrating oil further and further inside the threads.
Did same with an old walk behind David Bradley tractor. Took over a week to get the threads of the clutch to move and soon adterward work completely free. _________________ In Stereo, Where Available! |
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Thompson2 Samba Member
Joined: June 06, 2018 Posts: 659 Location: Portland, OR
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Posted: Thu Jun 25, 2020 9:58 am Post subject: Re: Flipseat Table clamp bolt source? |
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Eric&Barb wrote: |
One side of the clamp is going to have threads, the other side will be tread-less. Keep using the penetrating oil and rap on the side of the threaded side of the clamp daily for five or so minutes with a light hammer. Vibration should break up the rust, allowing the penetrating oil further and further inside the threads.
Did same with an old walk behind David Bradley tractor. Took over a week to get the threads of the clutch to move and soon afterward work completely free. |
That tracks with what I was seeing, so it definitely seems like it's in backwards.
10-4 on the hammer and penetrating oil.. pretty much what I've been doing along with heat. I need to see if I can find some pics of the table in action to make sure I'm looking at it right and working on the correct end. |
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Eric&Barb Samba Member
Joined: September 19, 2004 Posts: 24732 Location: Olympia Wash Rinse & Repeat
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Posted: Thu Jun 25, 2020 10:53 am Post subject: Re: Flipseat Table clamp bolt source? |
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Thompson2 wrote: |
10-4 on the hammer and penetrating oil.. pretty much what I've been doing along with heat. I need to see if I can find some pics of the table in action to make sure I'm looking at it right and working on the correct end. |
Are you also trying to rotate the knob BOTH ways? You want to get it to move either direction to just loosen it the tiniest bit. Once you get any movement you have almost won the battle. _________________ In Stereo, Where Available! |
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Thompson2 Samba Member
Joined: June 06, 2018 Posts: 659 Location: Portland, OR
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Posted: Thu Jun 25, 2020 11:13 am Post subject: Re: Flipseat Table clamp bolt source? |
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Eric&Barb wrote: |
Are you also trying to rotate the knob BOTH ways? You want to get it to move either direction to just loosen it the tiniest bit. Once you get any movement you have almost won the battle. |
For sure. Any motion is good motion. (Un?)fortunately, it's not the first time I've had to deal with a stuck bolt.. just the first time I don't have a replacement part available if I screw it up.
If I had a spare, I'd just hit it with the oxy-acetylene torch to get is super toasty or just cut it off and drill it out... My two favorite tools - brute force and ignorance - won't really work this time. |
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Eric&Barb Samba Member
Joined: September 19, 2004 Posts: 24732 Location: Olympia Wash Rinse & Repeat
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Thompson2 Samba Member
Joined: June 06, 2018 Posts: 659 Location: Portland, OR
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Posted: Thu Jun 25, 2020 9:33 pm Post subject: Re: Flipseat Table clamp bolt source? |
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In this case, more torque isn’t my friend. The knob is already a tad loose. If I had a replacement part, I’d throw a pipe wrench on it. Sadly, slow and steady is the order of the day (unless someone offers up an OG replacement )
And yes, I’m a little disappointed in myself... I almost never turn down the opportunity to add to the toolbox. Don’t tell anyone! |
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campingbox Samba Member
Joined: November 14, 2000 Posts: 10196 Location: Petaluma, CA
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Posted: Fri Jun 26, 2020 6:54 pm Post subject: Re: Flipseat Table clamp bolt source? |
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Have you thought about removing the knob to prevent damaging it? I assume it’s a square peg with a split pin of some type? |
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Thompson2 Samba Member
Joined: June 06, 2018 Posts: 659 Location: Portland, OR
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Posted: Fri Jun 26, 2020 9:45 pm Post subject: Re: Flipseat Table clamp bolt source? |
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campingbox wrote: |
Have you thought about removing the knob to prevent damaging it? I assume it’s a square peg with a split pin of some type? |
That was an awesome thought and I literally went straight to the garage to check. But no, the knob appears to be molded to the bolt. Definitely no pin. I’d have felt incredibly dumb if there was (grateful, but dumb).
And the heat is allowing it to rotate even more (like about 1/3 of a turn), so I’m back to soak, tap, crank, swear, wait, repeat...I got the handle sort of locked back on, but I don’t want to push it... |
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Stocknazi Samba Member
Joined: June 18, 2004 Posts: 5150
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Posted: Sat Jun 27, 2020 7:38 am Post subject: Re: Flipseat Table clamp bolt source? |
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Soak with Kroil, rotate both directions until you get some movement.
You can also mix up some acetone/ATF 50/50 which is a great cheap penetrate. _________________ WANTED:
58 Westfalia cabinet knobs (3 needed), roof rack, and (7) privy tent poles (silver painted).
"When the people are afraid of the government, that's tyranny. But when the government is afraid of the people, that's liberty."
"Resistance to tyrants is obedience to God."
Thomas Jefferson |
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Thompson2 Samba Member
Joined: June 06, 2018 Posts: 659 Location: Portland, OR
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Posted: Sat Jun 27, 2020 1:18 pm Post subject: Re: Flipseat Table clamp bolt source? |
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StockNazi wrote: |
Soak with Kroil, rotate both directions until you get some movement.
You can also mix up some acetone/ATF 50/50 which is a great cheap penetrate. |
I've got PB Blaster and usually have good luck with it.. I've heard about but never used ATF/acetone... I may switch to that since it might be thinner and penetrate better. May have to visit Project Farm on YouTube for comparison. (if you've not found that guy yet, go check it out!)
The only thing I've got going for me is that I'm in exactly zero hurry (as long as I don't let myself get frustrated), so *theoretically* this will eventually come loose. For now, it's just giving me the big middle finger... |
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velvetgreen Samba Member
Joined: August 17, 2004 Posts: 2744 Location: Canada
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Posted: Sat Jun 27, 2020 3:00 pm Post subject: Re: Flipseat Table clamp bolt source? |
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time, soaking in your anti-seize of choice 505/50 atf + acetone (makes good cheap anti seize) *tap* repeatedly (no beating on it or screwing up threads) with hammer should eventually break the hold that rust seems to have on it right now |
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campingbox Samba Member
Joined: November 14, 2000 Posts: 10196 Location: Petaluma, CA
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Posted: Sun Jun 28, 2020 6:25 pm Post subject: Re: Flipseat Table clamp bolt source? |
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If you do end up giving up and breaking out a torch - submerge the plastic knob in ice water while heating it up. |
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Thompson2 Samba Member
Joined: June 06, 2018 Posts: 659 Location: Portland, OR
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Posted: Mon Jun 29, 2020 10:38 am Post subject: Re: Flipseat Table clamp bolt source? |
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campingbox wrote: |
If you do end up giving up and breaking out a torch - submerge the plastic knob in ice water while heating it up. |
Yeah, I was pondering how to keep the handle cool.. Ice water isn't a bad plan... holding everything in place with the handle in water might prove challenging, but it's certainly a possibility. My other thought was clamping a big chuck on aluminum on the bolt just in front of the handle..
I'll keep whacking at this (literally) for a while longer. If the PB Blaster doesn't get me anywhere in another couple of weeks, I'll move to a new penetrant. Hoping I don't have to move back to heat. |
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Eric&Barb Samba Member
Joined: September 19, 2004 Posts: 24732 Location: Olympia Wash Rinse & Repeat
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Posted: Mon Jun 29, 2020 11:46 am Post subject: Re: Flipseat Table clamp bolt source? |
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Got to not only have the handle in cold water, but also some of the shaft. Just the handle cooled will result in the shaft melting the plastic inside. _________________ In Stereo, Where Available! |
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Thompson2 Samba Member
Joined: June 06, 2018 Posts: 659 Location: Portland, OR
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Posted: Mon Jun 29, 2020 1:12 pm Post subject: Re: Flipseat Table clamp bolt source? |
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Eric&Barb wrote: |
Got to not only have the handle in cold water, but also some of the shaft. Just the handle cooled will result in the shaft melting the plastic inside. |
Yup... that was my thought with the chunk-o-aluminum... maybe a combination of the aluminum and ice water |
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Box on Wheels Samba Member
Joined: September 05, 2004 Posts: 398 Location: The Box,CA
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Posted: Mon Jun 29, 2020 1:26 pm Post subject: Re: Flipseat Table clamp bolt source? |
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Have you tried moving the washer back a little and then using a needle nose vise gripe to pinch the two open parts together where the pole slides in? Years ago I had accidentally unscrewed mine all the way and had a bear of a time putting it back in. When I tightened the gap I was able to wiggle the screw back and forth until it came out and was able to thread it correctly afterwards. _________________ 58 PGSG Westfalia
64 Türkis SO-35 Flip seat Westfalia
66 Pearl White SO-42 Pop-Top Westfalia
67 Titian Red SO-42 Pop-Top walk-thru Westfalia
64 Safari Beige Sunroof Notchback
97 993 S Coupe
97 993 Cabriolet
04 996 C4S Coupe
God, guts, and guns made America great!
Live free or Die |
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Thompson2 Samba Member
Joined: June 06, 2018 Posts: 659 Location: Portland, OR
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Posted: Mon Jun 29, 2020 2:09 pm Post subject: Re: Flipseat Table clamp bolt source? |
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Box on Wheels wrote: |
Have you tried moving the washer back a little and then using a needle nose vise gripe to pinch the two open parts together where the pole slides in? Years ago I had accidentally unscrewed mine all the way and had a bear of a time putting it back in. When I tightened the gap I was able to wiggle the screw back and forth until it came out and was able to thread it correctly afterwards. |
I haven't tried that, but it's a good suggestion. Since the bolt was put in backwards (likely for exactly the same problem that you had), I ass-u-me-d that it wasn't binding... easy enough to give the two sides a squeeze... I'll try that today... |
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Thompson2 Samba Member
Joined: June 06, 2018 Posts: 659 Location: Portland, OR
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Posted: Wed Jul 01, 2020 3:46 pm Post subject: Re: Flipseat Table clamp bolt source? |
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Thompson2 wrote: |
Box on Wheels wrote: |
Have you tried moving the washer back a little and then using a needle nose vise gripe to pinch the two open parts together where the pole slides in? Years ago I had accidentally unscrewed mine all the way and had a bear of a time putting it back in. When I tightened the gap I was able to wiggle the screw back and forth until it came out and was able to thread it correctly afterwards. |
I haven't tried that, but it's a good suggestion. Since the bolt was put in backwards (likely for exactly the same problem that you had), I ass-u-me-d that it wasn't binding... easy enough to give the two sides a squeeze... I'll try that today... |
Nope.... there's light coming evenly all around the end that's going through the un-threaded hole so it's not jammed in there. you have no idea how disappointed I am.. except that did confirm that this is in the wrong way and I've been working the correct section... |
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BarryL Samba Member
Joined: November 01, 2004 Posts: 14257 Location: Casa de Oro, California
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Posted: Wed Jul 01, 2020 6:21 pm Post subject: Re: Flipseat Table clamp bolt source? |
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Without cutting into the pretty black nob, could you hacksaw at an angle a slot in the steel side that is bound and lightly pound a chisel tip into the kerf. Then weld the steel back together and chase it with a tap. |
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