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1959 Mango walkthru metal rehab.
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Two Glove Boxes
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PostPosted: Tue Apr 06, 2021 1:03 pm    Post subject: Re: 1959 Mango walkthru metal rehab. Reply with quote

Hell yeah keep killing it!!! I like that metal work, solid! Very Happy Very Happy
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Mr Margaret Scratcher
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PostPosted: Sat Apr 10, 2021 3:49 am    Post subject: Re: 1959 Mango walkthru metal rehab. Reply with quote

German Krew wrote:
Isn't it funny when you hear people say at shows their VW is rust free when anyone that has done the metal work really knows rust hides everywhere.
Laughing Laughing Laughing Laughing


I think they mean that the rust is free, ie the rust comes for no extra charge,
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Burlyhammer
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PostPosted: Sat Apr 24, 2021 2:32 am    Post subject: Re: 1959 Mango walkthru metal rehab. Reply with quote

I got the e brake lever in and would like someone to confirm that the angle is correct. Does this look right?
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All comments are appreciated!!!
Thanks
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Okie Adam
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PostPosted: Sat Apr 24, 2021 6:23 am    Post subject: Re: 1959 Mango walkthru metal rehab. Reply with quote

I've never considered the difference having an early walk through with the shifter further back. It's just right there in the middle of the walk through!

I don't know the correct angle of the e-brake and I'm sure someone will beat me to getting the info you need but I've got to say, I love the look of the early crooked e-brake.
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Burlyhammer
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PostPosted: Sat Apr 24, 2021 6:35 am    Post subject: Re: 1959 Mango walkthru metal rehab. Reply with quote

Okie Adam wrote:
I've never considered the difference having an early walk through with the shifter further back. It's just right there in the middle of the walk through!

I don't know the correct angle of the e-brake and I'm sure someone will beat me to getting the info you need but I've got to say, I love the look of the early crooked e-brake.

Me too! The straight shifter set back by the seat is really cool too! Cool
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Riff Raff
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PostPosted: Sat Apr 24, 2021 6:53 am    Post subject: Re: 1959 Mango walkthru metal rehab. Reply with quote

The E Brake handle in Sept 58 straight shifter Kombi.
Factory position. Looks like about six or seven degrees off of vertical.

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Looks like yours is angled a little too much to the passenger side.
If I run a straight edge up from mine, the line intersects the dash at the bottom of the second full vertical slit to the right of the radio hole.
Yours looks like it intersects at the bottom of the fourth vertical slit.
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Burlyhammer
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PostPosted: Sat Apr 24, 2021 6:59 am    Post subject: Re: 1959 Mango walkthru metal rehab. Reply with quote

Riff Raff wrote:
The E Brake handle in Sept 58 straight shifter Kombi.
Factory position. Looks like about six or seven degrees off of vertical.

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Looks like yours is angled a little too much to the passenger side.
If I run a straight edge up from mine, the line intersects the dash at the bottom of the second full vertical slit to the right of the radio hole.
Yours looks like it intersects at the bottom of the fourth vertical slit.

Oh wow! Excellent information! Looks like I’m going to persuade it over a bit.
Much appreciated Riff Raff!
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Burlyhammer
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PostPosted: Sun May 23, 2021 3:07 am    Post subject: Re: 1959 Mango walkthru metal rehab. Reply with quote

It’s been a while since I updated the thread. Progress has been made but still more to do. I finished up the nose:
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I got the heat log in (I missed taking a picture of it installed (looks like a heat log))
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I fixed the rot above the cargo doors:
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Now I’m trying to fix the roof:

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It’s been a challenge trying to stay focused and make time for everything but this bus will get worked on sooner than later.
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Burlyhammer
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PostPosted: Wed Jul 07, 2021 10:31 am    Post subject: Re: 1959 Mango walkthru metal rehab. Reply with quote

I have been picking away at the bus. I am making progress now. I feel like I'm getting close to the finish line. I plan to make a punch list soon. For now, I have the roof 95% done:

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I made a spare tire tray and welded it in:
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I welded up a bunch of holes on the luggage tray:
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I welded the E brake mount in place (6 degrees from vertical. Thanks Riff Raff!)
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I smoothed out the long rocker:
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I also master coated inside the engine compartment and one of the wheel wells. I am working on the heat ducting now. I want to put the piece that goes from the cab floor to the windshield in first, but it is rusted solid. I have been soaking and scraping but it's still not moving. It will though. I know it wants to.
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zuggbug
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PostPosted: Wed Jul 07, 2021 2:37 pm    Post subject: Re: 1959 Mango walkthru metal rehab. Reply with quote

you work is inspirational!
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Burlyhammer
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PostPosted: Wed Jul 07, 2021 2:39 pm    Post subject: Re: 1959 Mango walkthru metal rehab. Reply with quote

zuggbug wrote:
you work is inspirational!

I’m living my dream and still having a blast!
Thanks zuggbug!
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boulderz
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PostPosted: Sun Jul 11, 2021 6:02 pm    Post subject: Re: 1959 Mango walkthru metal rehab. Reply with quote

Will be awesome to see this one with welding complete and where it goes next. Killer work..
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Burlyhammer
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PostPosted: Tue Jul 13, 2021 8:42 am    Post subject: Re: 1959 Mango walkthru metal rehab. Reply with quote

boulderz wrote:
Will be awesome to see this one with welding complete and where it goes next. Killer work..

Thanks boulderz!
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Burlyhammer
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PostPosted: Tue Jul 13, 2021 8:46 am    Post subject: Re: 1959 Mango walkthru metal rehab. Reply with quote

Matt C has been up for the last few days working on his bus (while I was gone camping and fishing and having fun (sorry Matt!)) The bottom is all Master coated now. There are a few spots that need welding, and the cable tubes and heat ducts need to be put on. We are trying to wrap up the bottom and get this bad boy back on the ground!

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Burlyhammer
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PostPosted: Mon Jul 26, 2021 11:48 am    Post subject: Re: 1959 Mango walkthru metal rehab. Reply with quote

I am attempting to finish off the underside of the bus now. I put in all of the cable tubes, and am now working on the heater ducts. Once this is done we will touch up the bare spots with Master coat before we put the grey underneath. I am not sure if there is an easy way to install the tubes or the heat ducts. I definitely chose the most difficult way possible. Shocked

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Burlyhammer
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PostPosted: Mon Aug 02, 2021 9:07 am    Post subject: Re: 1959 Mango walkthru metal rehab. Reply with quote

One more piece to the puzzle knocked out:
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once this bad boy is installed, the bottom will be ready to finish off! i can't wait to see some grey!!!
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mandraks
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PostPosted: Mon Aug 02, 2021 12:09 pm    Post subject: Re: 1959 Mango walkthru metal rehab. Reply with quote

here is you a question from a non-expert (that would be me): would it make sense to zink metal spray pitted metal like this prior to applying a permanent finish like a powedercoat? Seems like it would both, prevent rust, and also fill in the pits?

not exactly sure of the actual terminology, but i mean spraying it with molten zinc.
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Burlyhammer
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PostPosted: Mon Aug 02, 2021 12:17 pm    Post subject: Re: 1959 Mango walkthru metal rehab. Reply with quote

mandraks wrote:
here is you a question from a non-expert (that would be me): would it make sense to zink metal spray pitted metal like this prior to applying a permanent finish like a powedercoat? Seems like it would both, prevent rust, and also fill in the pits?

Probably would. The silver Master Coat that I have been using is very thick and actually does fill in the pits. It can be sanded to a smooth finished base prior to painting. The powder coating that I have done in the past (as a hobbyist) shows everything underneath. I bought some lab (lap)? Metal from Eastwood which is like a metal paste that withstands the 400 degrees temperature when baking the powder. It’s like metal bondo. The Master Coat would melt and smoke in the oven.
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Burlyhammer
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PostPosted: Wed Aug 11, 2021 9:33 am    Post subject: Re: 1959 Mango walkthru metal rehab. Reply with quote

The underside is ready for paint:

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zehbeh
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PostPosted: Wed Aug 11, 2021 11:34 pm    Post subject: Re: 1959 Mango walkthru metal rehab. Reply with quote

wow. thats a great and clean looking underside. Keep on the good work.
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