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sgellis Samba Member
Joined: July 06, 2016 Posts: 2014 Location: SW Nova Scotia, Canada
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Posted: Thu Jul 02, 2020 8:35 am Post subject: End play .0026 Let it go? |
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So I didn't pre measure my end play before assembling block and now I get .0326 without shims (good movement without flywheel). All my shims are .010 and. Tried a few combinations to see if any were slightly thinner but always end up with .0026 with 3 shims.
This is a stock 1600 SP doghouse with new Silverline bearings. Going in a 64 bus that doesn't get high RPM but will see long trips.
My choices are:
Let it go at .0026
Go with 2 .36mm shims for .0044
Add a .010 steel gasket and put 2 .32mm and a .34mm for .004 (doesn't seem to be any .34mm in Canada at the moment)
Leaning towards letting it go at .0026 as it is so close but always though it was better to be loose than tight.
Opinions? _________________ My 64 Kombi restoration
My camper interior build
My 54 standard restoration
The Nova Scotian Barndoor (YouTube)
The Nova Scotian Barndoor (CAD drawings) |
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mcmscott Samba Member
Joined: March 12, 2010 Posts: 4857 Location: sanger ca
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Posted: Thu Jul 02, 2020 8:49 am Post subject: Re: End play .0026 Let it go? |
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Machine the flywheel and set at .005 _________________ There are no stupid questions, only stupid people,
68 Ghia
67 T-1
65 Notch
02 Mexican beetle
74 Thing
15 Long travel rail
07 Nomad
05 f-250 |
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sgellis Samba Member
Joined: July 06, 2016 Posts: 2014 Location: SW Nova Scotia, Canada
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modok Samba Member
Joined: October 30, 2009 Posts: 26789 Location: Colorado Springs
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Posted: Thu Jul 02, 2020 9:17 am Post subject: Re: End play .0026 Let it go? |
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In that case, use two shims |
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jpaull Samba Member
Joined: February 22, 2005 Posts: 3466 Location: Paradise, Ca
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Posted: Thu Jul 02, 2020 9:20 am Post subject: Re: End play .0026 Let it go? |
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Do not let it go. With tight end play you risk ending up needing a line bore later. Ask me how i know. I went with .003 and this happend:
This is what happens when things expand and there is no room, the shims get eaten up and the rear main grabs and turns then you need a line bore. |
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mcmscott Samba Member
Joined: March 12, 2010 Posts: 4857 Location: sanger ca
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Posted: Thu Jul 02, 2020 10:14 am Post subject: Re: End play .0026 Let it go? |
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sgellis wrote: |
mcmscott wrote: |
Machine the flywheel and set at .005 |
No place I trust enough to do it correct around here. I would need to ship it to someone and shipping is a pain. If I was to cut anything it would be the bearing but hoping not to pull the block apart. |
Then you know your answer. Run it. _________________ There are no stupid questions, only stupid people,
68 Ghia
67 T-1
65 Notch
02 Mexican beetle
74 Thing
15 Long travel rail
07 Nomad
05 f-250 |
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Lingwendil Samba Member
Joined: February 25, 2009 Posts: 3988 Location: Antioch, California, a block from the hood
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txoval Samba Member
Joined: January 23, 2004 Posts: 3552 Location: The Woodlands, TX
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Posted: Thu Jul 02, 2020 2:02 pm Post subject: Re: End play .0026 Let it go? |
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Another vote for 2 shims |
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jeffrey8164 Samba Member
Joined: January 06, 2018 Posts: 3818 Location: Georgia
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Posted: Thu Jul 02, 2020 2:30 pm Post subject: Re: End play .0026 Let it go? |
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I had the same issue. I looked through the businesses on here and started calling. I found someone that had .007 shims. I bought 3. Two were new with .007 inked on them and the third was an obviously spun used one. What you gonna do. I really only needed one of them anyway. The one that’s left over is being saved for another motor.
But definitely call around .007s are our there. _________________ Volkswagen!
Turning owners into mechanics since 1938.
“Let he that is without oil throw the first rod”
(Compression 8.7:1) |
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sgellis Samba Member
Joined: July 06, 2016 Posts: 2014 Location: SW Nova Scotia, Canada
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nsracing Samba Member
Joined: November 16, 2003 Posts: 9480 Location: NOVA
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Posted: Thu Jul 02, 2020 6:23 pm Post subject: Re: End play .0026 Let it go? |
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Use two shims and recheck!
If you run it at that clearance, I can tell you what will happens next.
I run mine 0.005" -exactly or thereabouts. a little loose is better than too tight. |
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chrisflstf Samba Member
Joined: February 10, 2004 Posts: 3446 Location: San Diego
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Posted: Thu Jul 02, 2020 6:41 pm Post subject: Re: End play .0026 Let it go? |
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The thin shims get beat up faster also. Better to run at nominal clearance with correct number. Just means more work. If it goes bad, well look at the pic above. |
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neil68 Samba Member
Joined: March 17, 2007 Posts: 3440 Location: Calgary, Canada
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Posted: Thu Jul 02, 2020 10:15 pm Post subject: Re: End play .0026 Let it go? |
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Factory spec is 0.07-0.13 mm (0.0027-0.0051”) so you are right at the lower limit. I’ve run 0.002” without issues, so it depends on how comfortable you are with pushing the factory limits. _________________ Neil.
Der Kleiner Rennwagens
68 Beetle 2332 cc, 204 WHP
12.5 seconds @ 107 mph
Dynojet Test: https://www.youtube.com/watch?v=M9B_H3eklAo |
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neil68 Samba Member
Joined: March 17, 2007 Posts: 3440 Location: Calgary, Canada
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Posted: Thu Jul 02, 2020 10:22 pm Post subject: Re: End play .0026 Let it go? |
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sgellis wrote: |
So I didn't pre measure my end play before assembling block and now I get .0326 without shims (good movement without flywheel). All my shims are .010 and. Tried a few combinations to see if any were slightly thinner but always end up with .0026 with 3 shims.
This is a stock 1600 SP doghouse with new Silverline bearings. Going in a 64 bus that doesn't get high RPM but will see long trips.
My choices are:
Let it go at .0026
Go with 2 .36mm shims for .0044
Add a .010 steel gasket and put 2 .32mm and a .34mm for .004 (doesn't seem to be any .34mm in Canada at the moment)
Leaning towards letting it go at .0026 as it is so close but always though it was better to be loose than tight.
Opinions? |
Try Concept 1, they carry most shims in stock: https://store.concept1.ca/Engine-Air-Cooled/?subcategory=Flywheel _________________ Neil.
Der Kleiner Rennwagens
68 Beetle 2332 cc, 204 WHP
12.5 seconds @ 107 mph
Dynojet Test: https://www.youtube.com/watch?v=M9B_H3eklAo |
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sgellis Samba Member
Joined: July 06, 2016 Posts: 2014 Location: SW Nova Scotia, Canada
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Alstrup Samba Member
Joined: July 12, 2007 Posts: 7219 Location: Videbaek Denmark
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Posted: Fri Jul 03, 2020 3:52 am Post subject: Re: End play .0026 Let it go? |
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neil68 wrote: |
Factory spec is 0.07-0.13 mm (0.0027-0.0051”) so you are right at the lower limit. I’ve run 0.002” without issues, so it depends on how comfortable you are with pushing the factory limits. |
Yes.
I hardly ever build stock engines, but I never run anything with less than 0,09 mm. Most engines I set up for about 0,11 mm. (0,00433") _________________ https://www.thesamba.com/vw/forum/viewtopic.php?t=435993 |
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oprn Samba Member
Joined: November 13, 2016 Posts: 12739 Location: Western Canada
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Posted: Fri Jul 03, 2020 5:35 am Post subject: Re: End play .0026 Let it go? |
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The engine I am building now had three .010" shims as well but I still have .008" end play and I will not accept anything looser than new spec on a fresh rebuild. Setting up a new engine to "worn out" spec is just foolish in my books because this is the first spec to go off in my experience from normal wear. I shoot for .003. In your case I would have taken a 1/2 thou off the thrust bearing with fine sand paper on a piece of glass and called it a job.
I too ordered a variety shim pack from Concept 1 but they tell me in stock, 1 week delivery and I only live 3 hours from them. It may be longer for you. |
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vwinnovator Samba Member
Joined: July 11, 2005 Posts: 1555 Location: Still doing it in the back of your VW
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Posted: Fri Jul 03, 2020 7:37 am Post subject: Re: End play .0026 Let it go? |
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too tight is a no go.
If your going to run any higher rams, loose is better--.008" is fine.
Here's a though for the HP guys..How many shims are there in a flanged crank set up |
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mark tucker Samba Member
Joined: April 08, 2009 Posts: 23937 Location: SHALIMAR ,FLORIDA
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Posted: Fri Jul 03, 2020 11:46 am Post subject: Re: End play .0026 Let it go? |
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eye wood get right shims....but what you have mite work remember mites are on chickens asses..and it mite not work.... it's yours do as you think you can afford. |
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SRP1 Samba Member
Joined: January 06, 2007 Posts: 4340
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Posted: Fri Jul 03, 2020 9:17 pm Post subject: Re: End play .0026 Let it go? |
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Do whatever you need to do to get it to .005" the factory range should have been..004-.006". Get it to .005 and it will live a very long life. |
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