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loverofpeace Samba Member
Joined: May 20, 2020 Posts: 71 Location: Czech Rep
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Posted: Fri Jul 10, 2020 4:43 pm Post subject: Re: 150Ah LiFePo4 flat under driver seat + swivelectomy |
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ALIKA T3 wrote: |
A word of caution for other people, I read it somewhere else online, you GOTTA balance your cells individually ( exact same voltage) before starting to charge them as a group of cells.
3 out of 4 on my delivery were balanced and matching each other, I`m taking the 4th one that`s a bit higher down with a light bulb, it`s taking forever
With a H3 bulb it barely budged 0.035 Volts in a few hours
I need to be going from 3.335 V to 3.295V in my case. |
You need to top balance them to effectively get the voltage to match. So like the other person mentions. Connect them in parallel and get them to 3.65V (3.6V would be safer and just as good given the charge curve of LiFePo4 batteries). After you do that you're done, you can connect them in series or whichever way. Note that it's normal for them to still be slightly "out of balance" after this again due to the charge curve they're prone to this towards the high end of spectrum but they should be close enough (definitely within 100mV of each other). They will correct themselves immediately after you discharge and charge them a bit.
The best way to do this is to fork out the $40 or so for a cheap constant current/constant voltage charger. You set the voltage to 3.6V and wait for the current to go down to 0a.
You could alternatively simply connect them in parallel and just let them sit but it'd take several days or weeks depending on the size of your battery bank. |
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Sodo Samba Member
Joined: July 06, 2007 Posts: 9606 Location: Western WA
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Posted: Fri Jul 10, 2020 6:54 pm Post subject: Re: 150Ah LiFePo4 flat under driver seat + swivelectomy |
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Here’s my batteries now.
13.48v / 4 = 3.37v
Not 3.65v (or 3.60)
Is this considered “balanced”?
I have done nothing specifically other than shut off the 60A DC-DC converter.
The Victron Solar controller seems to be charging them. _________________
'90 Westy EJ25, 2Peloquins, 3knobs, pressure-oiled GT mainshaft, filtered, cooled gearbox
'87 Tintop w 47k 53k, '12 SmallCar EJ25, cooled filtered gearbox
....KTMs, GasGas, SPOT mtb |
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yabert Samba Member
Joined: August 12, 2019 Posts: 148 Location: Québec
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Posted: Fri Jul 10, 2020 7:29 pm Post subject: Re: 150Ah LiFePo4 flat under driver seat + swivelectomy |
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Sodo wrote: |
Here’s my batteries now.
13.48v / 4 = 3.37v
Not 3.65v (or 3.60)
Is this considered “balanced”? |
Almost. To me there are close enough. Anyway, 3 digits after dot is probably too accurate for the BMS accuracy itself.
LFP cells (Lifepo4 cells) have a really flat charge curve. Especially if you charge it at fraction of C (in your case, 1C = 150A)
So, yes they will be more closely balance if you charge all the cells at 3.6V, but really there is not a lot of energy in those cell type between 3,5V and 3,6V.
I usually charge LFP cells in serie up to 3.5V per cell with an ending current of 0.1C (15A in your case).
On pic below you can see that you only let few % of capacity by charging at 3.5V instead of 3.6V and you can stay away from over charge and increase cycle life.
A good way to charge those cells and generally play with batteries is to buy a RC charger. There are 12V models and 120V models as well.
They cost are low and they are useful to charge/discharge/monitor different cell types like Lifepo4, Lipo, Lead acid, etc. because you can programme voltage and amps. _________________ My 360 volts Vanabolt: https://www.thesamba.com/vw/forum/viewtopic.php?t=...highlight=
Last edited by yabert on Fri Jul 10, 2020 7:40 pm; edited 3 times in total |
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jordauto Samba Member
Joined: August 12, 2011 Posts: 218 Location: Sorrento,BC
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Posted: Fri Jul 10, 2020 7:30 pm Post subject: Re: 150Ah LiFePo4 flat under driver seat + swivelectomy |
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That’s a good level of balance. You can go into configuration settings, then BMS settings, read configuration. Then you can set the battery capacity to your actual capacity. It shows 100AH now. Then set up your full charge threshold and you will get an accurate battery capacity reading. You can also set up the balance conditions and voltage to start balancing as well as the value of delta between the highest and lowest cell. The BMS should eventually balance your cells but the balance current is milliamps so it could take days or even weeks on a big battery pack like yours. The app has a high level of adjustability. I’m not sure about the android version as I’m running the IOS version and with it you have to pay for the pro version to make any changes. But it’s well worth the few dollars. If you’re using a Victron solar charge controller with Bluetooth as well then you can set it to the preconfigured lifepo4 option or create a custom profile. I set a custom profile and have my charge top out at 3.60 volts per cell. There really isn’t much point in going to 3.65 as the way discharge curve is. 3.65 is considered 100% charged. But 3.45 is about 95% charged. It drops like a rock from 3.65 to about 3.4 and then will stay in the 3.4-3.2 per cell range forever. |
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Sodo Samba Member
Joined: July 06, 2007 Posts: 9606 Location: Western WA
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Posted: Mon Aug 03, 2020 7:46 pm Post subject: Re: 150Ah LiFePo4 flat under driver seat + swivelectomy |
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I think I'm going to buy a 3.2v charger.
I'll balance my cells then pass it on.
If any of you fellers are gettin' after your swivel with an angle grinder, cut THIS too.
If you ever slide a seat off the rails, do this while the seat is off.
Kinda wondering why I shouldn't just cut the whole tab off.
EDIT- I've been under the driver's seat so many times now with this battery project.....kittens be damned, I just cut the driver-side tab off completely. _________________
'90 Westy EJ25, 2Peloquins, 3knobs, pressure-oiled GT mainshaft, filtered, cooled gearbox
'87 Tintop w 47k 53k, '12 SmallCar EJ25, cooled filtered gearbox
....KTMs, GasGas, SPOT mtb
Last edited by Sodo on Tue Aug 04, 2020 1:41 pm; edited 2 times in total |
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baltik Samba Member
Joined: April 08, 2015 Posts: 440
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Posted: Mon Aug 03, 2020 7:53 pm Post subject: Re: 150Ah LiFePo4 flat under driver seat + swivelectomy |
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sodo - have you watched Will's top balancing video? the charger he recommends takes forever, but I find that to be a small sacrifice given I only have to do this once in a battery life cycle |
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Sodo Samba Member
Joined: July 06, 2007 Posts: 9606 Location: Western WA
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Posted: Wed Aug 05, 2020 2:40 pm Post subject: Re: 150Ah LiFePo4 flat under driver seat + swivelectomy |
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Thanks for that prod to watch Will Prouse.
I think I will buy this power supply $70.
I've always wanted one.
(.....unless you advise otherwise.....)
Takes forever?
....@ 5 amps?
My new buddy Will says is they are fairly full it only takes a few hours or a day.
https://images-na.ssl-images-amazon.com/images/I/71TijOn6pSL._SL1500_.jpg _________________
'90 Westy EJ25, 2Peloquins, 3knobs, pressure-oiled GT mainshaft, filtered, cooled gearbox
'87 Tintop w 47k 53k, '12 SmallCar EJ25, cooled filtered gearbox
....KTMs, GasGas, SPOT mtb |
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jimf909 Samba Member
Joined: April 03, 2014 Posts: 7466 Location: WA/ID
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Posted: Wed Aug 05, 2020 3:34 pm Post subject: Re: 150Ah LiFePo4 flat under driver seat + swivelectomy |
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Sodo wrote: |
If any of you fellers are gettin' after your swivel with an angle grinder, cut THIS too.
If you ever slide a seat off the rails, do this while the seat is off.
Kinda wondering why I shouldn't just cut the whole tab off.
EDIT- I've been under the driver's seat so many times now with this battery project.....kittens be damned, I just cut the driver-side tab off completely. |
I agree that holding the catch while sliding the seat forward can be slightly annoying.
I'm lazier than you so I just walked out to my van, released the spring from the top of the catch, swiveled the catch up and out of the way for easier seat removal. 30 seconds max. and no kittens harmed. _________________ - Jim
Abscate wrote: |
Do not get killed, do not kill others.
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Current: 1990 Westy Camper - Bostig RG4, 2wd, manual trans w/Peloquin, NAHT high-top, 280 ah LFP battery, 160 watts solar, Flash Silver, seam rust, bondo, etc., etc.
Past: 1985 Westy Camper - 1.9 wbx, 2wd, manual trans, Merian Brown, (sold after 17 years to Northwesty who converted it to a Syncro). |
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squeegee_boy Samba Member
Joined: April 27, 2008 Posts: 762 Location: Langley, BC, Canada
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Posted: Wed Aug 05, 2020 3:59 pm Post subject: Re: 150Ah LiFePo4 flat under driver seat + swivelectomy |
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Sodo wrote: |
Is this considered “balanced”?
I have done nothing specifically other than shut off the 60A DC-DC converter.
The Victron Solar controller seems to be charging them. |
Yeah, that's plenty close enough. The BMS will take care of it from there. It's really easy to get obsessive about tiny voltage differences, but that's what the BMS is for.
As for the initial balance, the easiest was by far is to parallel them. I did this with 24 90AH cells for an electric motorcycle back in 2007, it took roughly overnight.
_________________ 1984 FrankenSyncro Westy. EJ25 RMW kit
1971 Super Beetle with an EJ22. Oh yes. Daily driver |
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Sodo Samba Member
Joined: July 06, 2007 Posts: 9606 Location: Western WA
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Posted: Wed Aug 05, 2020 6:13 pm Post subject: Re: 150Ah LiFePo4 flat under driver seat + swivelectomy |
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jimf909 wrote: |
I'm lazier than you so I just walked out to my van, released the spring from the top of the catch, swiveled the catch up and out of the way for easier seat removal. 30 seconds max. and no kittens harmed. |
...harumph
Laziness is bad form and kittens are impressionable, it harms them in subtle ways, rendering them less able to compete in the world..
Also lots of folks saying self-balance works, but some forum feller says it doesn't.
Well I ordered a benchtop power supply anyway (but I've always wanted one).
Here's what the BMS says today, once cell is .48v higher.
There have lots of times where ALL cells were within 1/100 volt, but it goes off-balance.
Solar panel has been in full sun for several days in a row and its off-balance every day. _________________
'90 Westy EJ25, 2Peloquins, 3knobs, pressure-oiled GT mainshaft, filtered, cooled gearbox
'87 Tintop w 47k 53k, '12 SmallCar EJ25, cooled filtered gearbox
....KTMs, GasGas, SPOT mtb |
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jimf909 Samba Member
Joined: April 03, 2014 Posts: 7466 Location: WA/ID
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Posted: Wed Aug 05, 2020 9:24 pm Post subject: Re: 150Ah LiFePo4 flat under driver seat + swivelectomy |
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The idea only came to me when I looked at your photo and saw the end of the spring reaching over the catch. The hard work of others makes laziness possible. Kittens realize this and expect hardworking humans to feed them.
Sodo wrote: |
jimf909 wrote: |
I'm lazier than you so I just walked out to my van, released the spring from the top of the catch, swiveled the catch up and out of the way for easier seat removal. 30 seconds max. and no kittens harmed. |
...harumph
Laziness is bad form and kittens are impressionable, it harms them in subtle ways, rendering them less able to compete in the world..
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_________________ - Jim
Abscate wrote: |
Do not get killed, do not kill others.
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Current: 1990 Westy Camper - Bostig RG4, 2wd, manual trans w/Peloquin, NAHT high-top, 280 ah LFP battery, 160 watts solar, Flash Silver, seam rust, bondo, etc., etc.
Past: 1985 Westy Camper - 1.9 wbx, 2wd, manual trans, Merian Brown, (sold after 17 years to Northwesty who converted it to a Syncro). |
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jordauto Samba Member
Joined: August 12, 2011 Posts: 218 Location: Sorrento,BC
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Posted: Thu Aug 06, 2020 9:00 am Post subject: Re: 150Ah LiFePo4 flat under driver seat + swivelectomy |
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Sodo, your BMS should be programmed through the app so no cell goes over an absolute maximum of 3.65 volts. You can change the thresholds in settings. Anything over 3.65 can supposedly damage lifepo4 cells. You can also adjust your cell balance parameters for how much delta between the lowest and highest cells, the voltage to start balancing at, and if you want to balance only while charging or all the time when the cells are out of balance. I set mine to all the time until the cells were very close and then set it back to balance only when charging. The balance function is only 50 milliamps if I'm remembering correctly. |
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baltik Samba Member
Joined: April 08, 2015 Posts: 440
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Posted: Thu Aug 06, 2020 9:16 am Post subject: Re: 150Ah LiFePo4 flat under driver seat + swivelectomy |
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Yeah, I too am not understanding how one of the cells went through the safety threshold... |
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Sodo Samba Member
Joined: July 06, 2007 Posts: 9606 Location: Western WA
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Posted: Thu Aug 06, 2020 9:58 am Post subject: Re: 150Ah LiFePo4 flat under driver seat + swivelectomy |
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Jordauto, baltic, thank you for your attention!
We are leaving on a trip to the Oregon desert for a few days and I'd like to get this sorted if possible.
My $63 power supply (30v10A)should be here today sometime, I may have 12 hours or so to 'balance cells' before departing.
Should I connect them in series NOW?
Here's the settings, 3.65v. _________________
'90 Westy EJ25, 2Peloquins, 3knobs, pressure-oiled GT mainshaft, filtered, cooled gearbox
'87 Tintop w 47k 53k, '12 SmallCar EJ25, cooled filtered gearbox
....KTMs, GasGas, SPOT mtb |
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baltik Samba Member
Joined: April 08, 2015 Posts: 440
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Posted: Thu Aug 06, 2020 10:21 am Post subject: Re: 150Ah LiFePo4 flat under driver seat + swivelectomy |
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i would keep them in parallel as long as possible to equalize, then follow will's instructions to top balance (also in parallel). I would also verify the power supply voltage with a voltmeter as well to make sure it's properly calibrated from the factory.
maybe change the delay setting from 2 seconds to 1 in the BMS? it's possible it spiked really quickly |
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baltik Samba Member
Joined: April 08, 2015 Posts: 440
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Posted: Thu Aug 06, 2020 10:31 am Post subject: Re: 150Ah LiFePo4 flat under driver seat + swivelectomy |
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Here are the default thresholds that Dacien uses on the elctrodacus...
they are more conservative than what comes pre-loaded on the chinese BMS and what I use in my setup. Having said that I would not advise anyone to m,ake changes blindly without fully understanding the parameters. A small typo or misunderstanding can end up a really expensive mistake
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shagginwagon83 Samba Member
Joined: February 07, 2016 Posts: 3796 Location: VA/TN
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Posted: Thu Aug 06, 2020 10:43 am Post subject: Re: 150Ah LiFePo4 flat under driver seat + swivelectomy |
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I'd like to see you post your problem on the overkill solar subreddit.
https://www.reddit.com/r/OverkillSolarBMS/ _________________ Brandon
"Jo Ann" - '83.5 Westfalia EJ22e w/Peloquin
Instagram @joannthevan |
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jordauto Samba Member
Joined: August 12, 2011 Posts: 218 Location: Sorrento,BC
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Posted: Thu Aug 06, 2020 11:26 am Post subject: Re: 150Ah LiFePo4 flat under driver seat + swivelectomy |
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Here is the settings I'm using for the smart BMS and Victron MPPT75/15 solar charge controller. This is 2 100 watt thin solar panels in series charging a Valence 138AH group 27 lifepo4 battery that has been modified by replacing the original BMS slave board with the smart BMS. We aren't supposed to need an absorption charge but I found the battery wouldn't get fully charged on the Victron bulk charge setting. So I have absorption set to 14.46 volts which get each cell to 3.60 volts or just below.
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ProspectiveOwnergon Samba Member
Joined: May 22, 2020 Posts: 211 Location: SoCal
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Posted: Thu Aug 06, 2020 4:29 pm Post subject: Re: 150Ah LiFePo4 flat under driver seat + swivelectomy |
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Are these setups not very "set it and forget it" types? Do they require a fair amount of babysitting? |
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shagginwagon83 Samba Member
Joined: February 07, 2016 Posts: 3796 Location: VA/TN
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Posted: Thu Aug 06, 2020 5:06 pm Post subject: Re: 150Ah LiFePo4 flat under driver seat + swivelectomy |
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ProspectiveOwnergon wrote: |
Are these setups not very "set it and forget it" types? Do they require a fair amount of babysitting? |
I'd say once you monitor it and it proves to be stable it is set and forget.
However, you would want to check in every now and then just to ensure health of your battery/investment. _________________ Brandon
"Jo Ann" - '83.5 Westfalia EJ22e w/Peloquin
Instagram @joannthevan |
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