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"Lowered" front shocks...how to remove the lower metal bushing?
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misfitnick
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PostPosted: Sun Aug 07, 2016 11:27 am    Post subject: "Lowered" front shocks...how to remove the lower metal bushing? Reply with quote

I recently bought a pair of these shocks...

https://www.jbugs.com/product/9650.html

...to go onto the front end of my 1956 beetle, but they won't fit because of the metal bushing that is installed in the lower end of the shock. This bushing is too small to fit over the shock mount on my lower trailing arms. I have tried to press this bushing out using my arbor press with no luck, it might as well be welded in! So, is there any easy way to get that shock bushing out? Are there any other mods I will need to do in order to mount these shocks? Thanks for the help, gents!
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Bruce
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PostPosted: Sun Aug 07, 2016 12:41 pm    Post subject: Re: "Lowered" front shocks...how to remove the lower metal bushing? Reply with quote

Don't try to remove the steel collar from the bottom of the shock. Instead, remove the steel collar from the old shock that stuck onto the stud of the control arm.
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PostPosted: Sun Aug 07, 2016 3:39 pm    Post subject: Re: "Lowered" front shocks...how to remove the lower metal bushing? Reply with quote

here's one way to remove it
Image may have been reduced in size. Click image to view fullscreen.

Also a chisel and hammer. Sometimes you can find the seam and open it up.
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williamM
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PostPosted: Sun Aug 07, 2016 4:48 pm    Post subject: Re: "Lowered" front shocks...how to remove the lower metal bushing? Reply with quote

Bruce wrote:
Don't try to remove the steel collar from the bottom of the shock. Instead, remove the steel collar from the old shock that stuck onto the stud of the control arm.




X2- If confronted we would use an air chisel to run it off the stud- otherwise it stayed No Harm.
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57BLITZ
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PostPosted: Sun Aug 07, 2016 10:24 pm    Post subject: Re: "Lowered" front shocks...how to remove the lower metal bushing? Reply with quote

misfitnick wrote:
. . . bushing is too small to fit over the shock mount on my lower trailing arms. I have tried to press this bushing out using my arbor press with no luck, it might as well be welded in!

DO NOT press that out of the new shocks!! You will not be able to press the new shock on to the trailing arm.
Like the other folks told ya . . . the old shock left a piece on the trailing arm and ya gotta get it off before you can install the new shocks!
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EverettB Premium Member
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PostPosted: Sun Aug 07, 2016 11:28 pm    Post subject: Re: "Lowered" front shocks...how to remove the lower metal bushing? Reply with quote

Bruce wrote:
Don't try to remove the steel collar from the bottom of the shock. Instead, remove the steel collar from the old shock that stuck onto the stud of the control arm.

Why did this remind me of this?
Image may have been reduced in size. Click image to view fullscreen.

Very Happy

Anyway. sometimes you have to heat up the piece that is left in place or slice it with a dremel
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txoval
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PostPosted: Mon Aug 08, 2016 11:19 am    Post subject: Re: "Lowered" front shocks...how to remove the lower metal bushing? Reply with quote

Yep, usually heat and vise-grips will do the trick...twist it back and forth as it slides off
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Snort
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PostPosted: Mon Aug 08, 2016 1:05 pm    Post subject: Re: "Lowered" front shocks...how to remove the lower metal bushing? Reply with quote

If you have an arc welder, run a short bead of weld on it. That will heat it up and give your pipe wrench or vice grips something to grip when you twist it.
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misfitnick
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PostPosted: Mon Aug 08, 2016 6:20 pm    Post subject: Re: Reply with quote

Thanks Guys!! I honestly didn't realize that the original shock bushings remained on the lower trailing arms (I thought for some reason that the bushing sleeves were an integral part of the trailing arm that the rubber shock bushing might slide over...). After heating them up with a propane torch and hitting them with my air hammer, they popped right off. Thanks again for everybody that replied to my inquiry, I am in your debt.
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tisius
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PostPosted: Fri Aug 19, 2016 12:35 am    Post subject: Re: "Lowered" front shocks...how to remove the lower metal bushing? Reply with quote

yes those old shock bushings can be a pain in the...like some other stuff you come across on an old VW Crying or Very sad
Glad you managed to get it off. Mounting new shocks will make a huge improvement to handling.
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ZENAK
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PostPosted: Mon Apr 27, 2020 10:39 pm    Post subject: Re: "Lowered" front shocks...how to remove the lower metal bushing? Reply with quote

To revive an old thread for clarification....

The bottom sleeve is from the old shock and should be removed?

I know obvious question. I just wanna make sure befor I break something.

Thank you.
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VW_Jimbo Premium Member
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PostPosted: Mon Apr 27, 2020 10:46 pm    Post subject: Re: "Lowered" front shocks...how to remove the lower metal bushing? Reply with quote

Picture please. Since you are asking, let’s be sure you get the correct answer!
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ZENAK
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PostPosted: Tue Apr 28, 2020 9:59 pm    Post subject: Re: "Lowered" front shocks...how to remove the lower metal bushing? Reply with quote

On closer inspection. I have realized I’m an idiot. After heat and lots of it, I was able to remove the old shock sleeve.

Note to all. Search and READ.

Sorry 😑
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joebsa
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PostPosted: Tue Jul 28, 2020 9:36 am    Post subject: Re: "Lowered" front shocks...how to remove the lower metal bushing? Reply with quote

I successfully removed the lower sleeve from my new shock and destroyed the rubber bushing. Had to order a new shock. My bad. If I had measured the OD of the the new shock sleeve and then measured the OD of the stud at first, I would have realized that the sleeve was still rusted onto the stud. I remember weeks ago removing the shocks and noticing that there were no sleeves in the bushings at the bottom, shrugged my shoulders and proceeded to throw them in the trash. I looked at the lower arm stud and thought that it was part of the stud due to how clean it looked. After heating it up with MAPP gas and putting a pipe wrench on it, off it came. $25 mistake, wasted time, but I will never forget what I learned and hung up that damaged new shock on my wall of shame.
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