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virusdoc Samba Member
Joined: August 13, 2018 Posts: 525 Location: Durham, NC, USA
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Posted: Sun Oct 25, 2020 6:23 am Post subject: Two of four crank dowel pins loose |
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I'm starting reassembly of my engine today and cleaning/inspecting everything. I found that two of the four dowel pins on my stock crankshaft can be pulled out with finger force. The holes don't appear damaged or hammered out at all, and once inserted the dowels do not wobble at all. In fact the fit is so snug that I can feel air pressure fighting me as I slide the dowels in like a piston. Is this something I can fix by putting a small amount of loctite on the dowels after cleaning them and their holes well? _________________ 1976 Convertible Super Beetle, "June Bug".
FI-->34PICT3 carb conversion-->now dual 40 IDFs
Self-rebuilt 1904 (after totally botching a 1641 rebuild, cussing a lot, and throwing lots of cash in the fire) |
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raydog Samba Member
Joined: February 09, 2006 Posts: 1163 Location: Cape Cod
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Posted: Sun Oct 25, 2020 7:22 am Post subject: Re: Two of four crank dowel pins loose |
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Put down the Locktite, walk away from the Locktite. The dowels are there for rotational stability between the flywheel and crank, Locktite won't do a damn thing. It sounds like you are OK, but then again, we are on the internet. How is the fit in the flywheel holes. If in doubt, have it drilled for 8 dowel. What size motor? Do you feel lucky? |
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virusdoc Samba Member
Joined: August 13, 2018 Posts: 525 Location: Durham, NC, USA
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Posted: Sun Oct 25, 2020 7:54 am Post subject: Re: Two of four crank dowel pins loose |
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raydog wrote: |
Put down the Locktite, walk away from the Locktite. The dowels are there for rotational stability between the flywheel and crank, Locktite won't do a damn thing. It sounds like you are OK, but then again, we are on the internet. How is the fit in the flywheel holes. If in doubt, have it drilled for 8 dowel. What size motor? Do you feel lucky? |
Fit at flywheel is also snug. I’m confident there is no lateral movement issue here. By loctite I was referring not to thread locker but to stud/bearing mount formula, designed for cylindrical non threaded applications. My goal would be to ensure vibration doesn’t cause the pins to slide out of the crank. _________________ 1976 Convertible Super Beetle, "June Bug".
FI-->34PICT3 carb conversion-->now dual 40 IDFs
Self-rebuilt 1904 (after totally botching a 1641 rebuild, cussing a lot, and throwing lots of cash in the fire) |
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Zundfolge1432 Samba Member
Joined: June 13, 2004 Posts: 12468
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Posted: Sun Oct 25, 2020 9:00 am Post subject: Re: Two of four crank dowel pins loose |
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Loose is subjective term but just being able to turn with fingers isn’t bad. Mangled with visible damage to pin and hole is bad. I’d clean it well and install gland nut to 300 ft lbs. no loctite required |
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virusdoc Samba Member
Joined: August 13, 2018 Posts: 525 Location: Durham, NC, USA
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Posted: Sun Oct 25, 2020 10:10 am Post subject: Re: Two of four crank dowel pins loose |
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Zundfolge1432 wrote: |
Loose is subjective term but just being able to turn with fingers isn’t bad. Mangled with visible damage to pin and hole is bad. I’d clean it well and install gland nut to 300 ft lbs. no loctite required |
Thanks, I'll assemble as is then.
In only asked because the Tom Wilson rebuild book says to check the dowels "by wiggling each by hand to see if it's loose. Any movement is unacceptable." Mine don't move side to side at all, but this check was when I realized two of the four could be pulled out with some effort--which seemed to qualify as "movement".
I messed up enough things on rebuild #1 that I'm trying to be exceptionally careful this time around.
Thanks for the advice. _________________ 1976 Convertible Super Beetle, "June Bug".
FI-->34PICT3 carb conversion-->now dual 40 IDFs
Self-rebuilt 1904 (after totally botching a 1641 rebuild, cussing a lot, and throwing lots of cash in the fire) |
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Starbucket Samba Member
Joined: April 30, 2007 Posts: 4026 Location: WA
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Posted: Sun Oct 25, 2020 12:50 pm Post subject: Re: Two of four crank dowel pins loose |
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You can take a center punch and space 3 punch marks around the dowels if in doubt. |
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Tim Donahoe Samba Member
Joined: December 08, 2012 Posts: 11740 Location: Redding, CA
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Posted: Sun Oct 25, 2020 6:03 pm Post subject: Re: Two of four crank dowel pins loose |
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Two of my four dowels were loose enough to pull by hand, but the dowels were not damaged, and the holes were not wallowed. I was fine with that.
I tightened my gland nut to 253 ft. lbs. and all was well.
Tim _________________ Let's do the Time Warp again!
Richard O'Brien |
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volksworld Samba Member
Joined: November 26, 2011 Posts: 2529 Location: formerly NY currently NC
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Posted: Sun Oct 25, 2020 6:18 pm Post subject: Re: Two of four crank dowel pins loose |
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do NOT take a punch to the back of the crank it will raise up metal around the punch marks, then the flywheel will sit on these little raised sections and not sit flat on the back of the crank...and will then come loose as torque and vibration eventually cause the little raised spots to flatten back out....dowel pins were a slip fit into the crank, not a press fit |
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Starbucket Samba Member
Joined: April 30, 2007 Posts: 4026 Location: WA
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Posted: Sun Oct 25, 2020 7:24 pm Post subject: Re: Two of four crank dowel pins loose |
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volksworld wrote: |
do NOT take a punch to the back of the crank it will raise up metal around the punch marks, then the flywheel will sit on these little raised sections and not sit flat on the back of the crank...and will then come loose as torque and vibration eventually cause the little raised spots to flatten back out....dowel pins were a slip fit into the crank, not a press fit
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If you think the tiny bit of raised metal from some lite punch marks will still be there after torqueing the flywheel to 254 +/_ 10 ft/lbs then you better stay away from building motors. |
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volksworld Samba Member
Joined: November 26, 2011 Posts: 2529 Location: formerly NY currently NC
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Posted: Tue Oct 27, 2020 7:30 am Post subject: Re: Two of four crank dowel pins loose |
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wow you really are clueless |
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old DKP driver Samba Member
Joined: March 30, 2005 Posts: 4145 Location: Los Gatos,Ca.
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Posted: Tue Oct 27, 2020 9:46 am Post subject: Re: Two of four crank dowel pins loose |
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Follow what Tim and Zundfolge are recommending.
Smart & Safe answers. _________________ V.W.owner since 1967 |
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Starbucket Samba Member
Joined: April 30, 2007 Posts: 4026 Location: WA
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Posted: Tue Oct 27, 2020 11:37 am Post subject: Re: Two of four crank dowel pins loose |
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volksworld wrote: |
wow you really are clueless
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Learn to read you MORON, I said "around the dowles" you are the one that said the crank. Your flywheels keep coming loose because you are torquing to 250 in/lbs the spec calls for ft/lbs. talk about clueless |
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raydog Samba Member
Joined: February 09, 2006 Posts: 1163 Location: Cape Cod
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Posted: Tue Oct 27, 2020 11:46 am Post subject: Re: Two of four crank dowel pins loose |
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This makes for great entertainment, but i gotta ask, what are "dowles?" |
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Starbucket Samba Member
Joined: April 30, 2007 Posts: 4026 Location: WA
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Posted: Tue Oct 27, 2020 2:09 pm Post subject: Re: Two of four crank dowel pins loose |
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raydog wrote: |
This makes for great entertainment, but i gotta ask, what are "dowles?"
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It's a Manor house in England near Church lane. |
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PDX_VW_Erik Samba Member
Joined: November 15, 2015 Posts: 199 Location: Oregon
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Posted: Tue Oct 27, 2020 9:16 pm Post subject: Re: Two of four crank dowel pins loose |
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Starbucket wrote: |
volksworld wrote: |
wow you really are clueless
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Learn to read you MORON, I said "around the dowles" you are the one that said the crank. Your flywheels keep coming loose because you are torquing to 250 in/lbs the spec calls for ft/lbs. talk about clueless |
To be fair
Starbucket wrote: |
You can take a center punch and space 3 punch marks around the dowels if in doubt. |
Don't punch the Krank
_________________ Good decisions come from experience. Experience comes from bad decisions.
mukluk wrote: |
Rather fitting signature line. I think you're going to gain some experience here. |
Optimism will not solve all of your problems, but it will annoy enough people to make it worth the effort. |
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modok Samba Member
Joined: October 30, 2009 Posts: 26790 Location: Colorado Springs
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Posted: Tue Oct 27, 2020 11:02 pm Post subject: Re: Two of four crank dowel pins loose |
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This is pretty common.
IMO, put in dowel pins that are .001" larger.
Or, just ignore it. |
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volksworld Samba Member
Joined: November 26, 2011 Posts: 2529 Location: formerly NY currently NC
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Posted: Thu Oct 29, 2020 9:03 am Post subject: Re: Two of four crank dowel pins loose |
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ahh...ok ... i get it now...had you said" remove the dowels from the crank, lay them on the bench and put 3 punch marks 120 degrees apart on their sides then tap them back into the crank" (still not a great idea) maybe i would have not misinterpreted your answer...as the original poster could very well have also misinterpreted it...i've personally seen cranks where idiots tried to stake loose dowel pins into the back of the crank by making punch marks AROUND the dowel pin in the back of the crank with terrible results....no one here is a mind reader but i guess i'm a moron because i couldnt understand your vaguely worded answer |
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Zundfolge1432 Samba Member
Joined: June 13, 2004 Posts: 12468
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Posted: Thu Oct 29, 2020 9:48 am Post subject: Re: Two of four crank dowel pins loose |
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You’ll soon learn that no good deed goes unpunished. The fact that you have years of experience means shit here. |
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modok Samba Member
Joined: October 30, 2009 Posts: 26790 Location: Colorado Springs
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Posted: Thu Oct 29, 2020 5:04 pm Post subject: Re: Two of four crank dowel pins loose |
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There is always more to learn. |
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Starbucket Samba Member
Joined: April 30, 2007 Posts: 4026 Location: WA
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Posted: Thu Oct 29, 2020 7:33 pm Post subject: Re: Two of four crank dowel pins loose |
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I would reply to VW but he just doesn't get it that NO ONE made him class monitor |
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