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Rods. Use Them or Use Them.
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Pruneman99
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PostPosted: Sun Oct 25, 2020 8:22 pm    Post subject: Re: Rods. Use Them or Use Them. Reply with quote

buguy wrote:
carguytroy wrote:
Not sure what you mean by bullet proof. I just weighed them and they are 585.6 grams for two of them and 585.5 on the other two. RPM wise I have no idea on what it would rev to. Going in a Ghia street car. Not a race car. But that being said I want the thing stout and reliable. Just like everybody else right Smile ? At the moment I’m thinking of grabbing some I Beams. I’m also questioning the pistons he told me to order after reading on here. Said I needed B pistons with the 74mm crank, stock rod length. The case has been decked so maybe that’s why? I’m pretty much just confusing myself the more threads I read. Better quit reading things and just build it....


I think i would mock your engine up with those rods before you go to far. With "B" pistons, you might be replacing the rods whether you like it or not. Usually "B" pistons are used with 78mm and larger cranks.


That's a good call right there. My engine mocked up with a almost perfect deck with a 76mm crank, 5.5 rods, and B pistons on a decked case. With a 74mm crank, you may end up with some pretty excessive deck. With 1mm less stroke at the top and shorter rods, you will have to trim the cylinders.
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c77owen
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PostPosted: Mon Oct 26, 2020 7:13 am    Post subject: Re: Rods. Use Them or Use Them. Reply with quote

I have run clearanced factory rods like this on even bigger engines than what you are building with no issues, but they did have upgraded bolts. Not saying it is what I would recommend, but if they are balanced and the bearing clearance measure out correctly, you are not likely to have a failure at the rod anyway. As for the pistons, you will want to run A pistons with a 74mm stroke. Either change the rods to 5.5" if you are going to run B pistons or change the pistons to A's with these rods...Just my opinion
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carguytroy
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PostPosted: Mon Oct 26, 2020 7:16 am    Post subject: Re: Rods. Use Them or Use Them. Reply with quote

I’m thinking that’s a great idea. They actually haven’t messed with the pistons yet so I could take them back and swap out for regulars if needed. Or I could just get a longer rod set I guess. Where they decked the case that would move the cylinders closer to center. Stock rods are, well, stock length so no difference there. Bigger crank moves rod/piston out farther, B pistons move things back closer to the case again. With that being the case it’s possible that I may not need shims depending on how far they milled the side of the case. Or like you say the pistons may be too far in the cylinder hence a longer rod. Yeah... I Better mock up what I have. I’ll post a pic of the case also.
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carguytroy
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PostPosted: Mon Oct 26, 2020 7:39 am    Post subject: Re: Rods. Use Them or Use Them. Reply with quote

Couple of pics of the case sides.

Image may have been reduced in size. Click image to view fullscreen.

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Chickensoup
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PostPosted: Mon Oct 26, 2020 7:44 am    Post subject: Re: Rods. Use Them or Use Them. Reply with quote

who decked the case?
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carguytroy
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PostPosted: Mon Oct 26, 2020 8:23 am    Post subject: Re: Rods. Use Them or Use Them. Reply with quote

The VW shop has a place they use. The place I'm referring to has been in business for over 40 years. They really are a good outfit. do a lot of restoration work, engine builds etc. Same guy has owned it the whole time. I like the shop and bought parts etc from them a log time ago when I had my fastback. We just bought the Ghia a couple of years ago so I'm getting back at it after a long vacation from VW's.
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Ohio Tom
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PostPosted: Mon Oct 26, 2020 9:38 am    Post subject: Re: Rods. Use Them or Use Them. Reply with quote

My thoughts on stock rods..
The rod itself is likely fine (even thou it's 40+yrs old).
The bolts are what scare me..
I have seen too many stock rods used on stroker builds that end up failing.

Spend the money on a set of rods with ARP bolts.

Do you put used valves in your new heads?
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Pruneman99
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PostPosted: Mon Oct 26, 2020 11:54 am    Post subject: Re: Rods. Use Them or Use Them. Reply with quote

Wow. When they decked the case, they really DECKED the case! That's a lot of material taken off there. You will need to mock it up and measure. There is no way to know or guess about the length of rod you will need. There are some standards that will get you close, but your case has been worked more than the standard amount.
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carguytroy
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PostPosted: Mon Oct 26, 2020 1:08 pm    Post subject: Re: Rods. Use Them or Use Them. Reply with quote

Yeah it’s all flat. Maybe that’s why he said to do the “stroker” pistons. I guess I can just mock up with the B pistons and buy a longer rod if I need to. Once I do that I own em I’m sure so that’s probably the route to take. If there was a way to get close before doing all that it would be cool but probably no way to tell without mocking it up.
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Pruneman99
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PostPosted: Mon Oct 26, 2020 1:18 pm    Post subject: Re: Rods. Use Them or Use Them. Reply with quote

Do you have some old parts laying around? If you have a old piston and cylinder you can check and get rough estimate of where you are at before you open the new B pistons you have.

There is probably a way to measure from the case centerline to the new deck surface, IDK how. I'm sure it's child's play for the machinists here. I'd just use old parts and go from there.
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carguytroy
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PostPosted: Mon Oct 26, 2020 1:24 pm    Post subject: Re: Rods. Use Them or Use Them. Reply with quote

I actually do have the old crankshaft still assembled and the old cylinders and pistons. They are stock size but I may be able to rig something up. Maybe I’ll try that. Good idea.
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Pruneman99
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PostPosted: Mon Oct 26, 2020 1:30 pm    Post subject: Re: Rods. Use Them or Use Them. Reply with quote

Doesn't need to be perfect. Maybe just a thrust and small main bearing, rod with bearing, stock rod, A piston. Bolt the case up, put the piston on, drop the liner and measure. Calculate the difference between the stock crank vs. your 74 and the different pin height. Probably should get you enough info to get the right length rod.
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carguytroy
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PostPosted: Mon Oct 26, 2020 1:45 pm    Post subject: Re: Rods. Use Them or Use Them. Reply with quote

Makes sense. If I knew how much was taken off I could do a bit of math and get close. I do think just putting things together a bit is the ticket.
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carguytroy
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PostPosted: Tue Oct 27, 2020 5:44 pm    Post subject: Re: Rods. Use Them or Use Them. Reply with quote

I Decided to swap out for the A pistons. I haven’t mocked it up yet but that makes the most sense to me. Even though the case is decked it’s not enough to make up for the B set pin location. Measured parts all day today and that’s what I think is best. Took the others back and waiting on the new set.
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