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Throttle cable carb attachment
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JMCFAN
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PostPosted: Fri Mar 19, 2021 9:16 am    Post subject: Throttle cable carb attachment Reply with quote

Have roller pedal. New cable with Z type connector at pedal. cut other connector off new cable and through tub etc. How does it attach to the carb? See "barrel connector" like this but how does it attach...??
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Matt Wilson
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PostPosted: Fri Mar 19, 2021 10:12 am    Post subject: Re: Throttle cable carb attachment Reply with quote

There are cable shortener kits, but I've seen a lot of people just clamp the cable into the barrel clamp. Or swap for a larger cable altogether. The shortener kits can be a hassle, and let go of the cable when you're driving, is what I've experienced.
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Dale M.
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PostPosted: Fri Mar 19, 2021 10:47 am    Post subject: Re: Throttle cable carb attachment Reply with quote

How does it attach may be issue with what carburetor system you may have....

I just put "barrel" on cable just as if it were standard throttle cable, but learned auto crossing to put second barrel on cable behind proper barrel to prevent cable from slipping out of primary barrel and gives you a limp home mode... And wire nut keeps end of cable from fraying (in case you needed to know)

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Yes its for dual carburetor linkage...

Dale
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JMCFAN
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PostPosted: Fri Mar 19, 2021 12:40 pm    Post subject: Re: Throttle cable carb attachment Reply with quote

Thanks! Got it!
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hillmotorsports
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PostPosted: Fri Mar 19, 2021 2:04 pm    Post subject: Re: Throttle cable carb attachment Reply with quote

I use a pc of shrink tubing over the cable where it goes through the barrel, an extra level of protection from fraying. If you hunt around there are aluminium sleeves that you can crimp on before the cable goes through the barrel.

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weasel_ugs
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PostPosted: Fri Mar 19, 2021 6:28 pm    Post subject: Re: Throttle cable carb attachment Reply with quote

Dale M. wrote:
How does it attach may be issue with what carburetor system you may have....

I just put "barrel" on cable just as if it were standard throttle cable, but learned auto crossing to put second barrel on cable behind proper barrel to prevent cable from slipping out of primary barrel and gives you a limp home mode... And wire nut keeps end of cable from fraying (in case you needed to know)

Image may have been reduced in size. Click image to view fullscreen.


Yes its for dual carburetor linkage...

Dale

Thats an awesome idea!
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jspbtown
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PostPosted: Sat Mar 20, 2021 7:32 am    Post subject: Re: Throttle cable carb attachment Reply with quote

Recently I have been playing with some vintage minibikes and cable fraying has been a constant pain.

My solution has been to cut the plastic sheathing away from a blue electrical butt connector. I use a razor blade to peel it off and you are left with a nice little metal "tube" that the cable easily slips into and can be lightly crimped on.

Its a pretty clean look.
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Dale M.
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PostPosted: Sat Mar 20, 2021 10:51 am    Post subject: Re: Throttle cable carb attachment Reply with quote

As a option you can tin an solder end of cable to stop fraying also...

Dale
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Ogre3239
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PostPosted: Sat Mar 20, 2021 5:36 pm    Post subject: Re: Throttle cable carb attachment Reply with quote

jspbtown wrote:
Recently I have been playing with some vintage minibikes and cable fraying has been a constant pain.

My solution has been to cut the plastic sheathing away from a blue electrical butt connector. I use a razor blade to peel it off and you are left with a nice little metal "tube" that the cable easily slips into and can be lightly crimped on.

Its a pretty clean look.


That's a cool idea, may have to use that on a couple of motorcycles as well
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Q-Dog
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PostPosted: Sat Mar 20, 2021 6:18 pm    Post subject: Re: Throttle cable carb attachment Reply with quote

I solder the cable from the cut end up to the point where the barrel clamp screw grabs the cable. Prevents the screw from breaking the cable.

I have also soldered the end then attached a cable shortener. It gives the screw something to grab on to.
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clonebug
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PostPosted: Sat Mar 20, 2021 8:05 pm    Post subject: Re: Throttle cable carb attachment Reply with quote

I went to the Local "Ace is the Place" store and picked up a couple of small roll pins that would just slide over the cable.

Install the new cable and set the roll pin where you need it to fit where the barrel clamp will go in the throttle linkage.
I use two and overlap a bit for adjustment if needed. I then mark where it needs to go....remove cable and solder the two roll pins on the cable. Then cut excess off and you have a hardened area to clamp the cable clamp to without destroying the cable.
Cutting it to length after soldering on the roll pins makes fraying a non issue.

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Just make sure it fits the cable and also fits the cable clamp.
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YDBD
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PostPosted: Sat Mar 20, 2021 10:33 pm    Post subject: Re: Throttle cable carb attachment Reply with quote

You can also pick up the aluminum caps for bicycle cables at your local bike shop, they crimp on and come in various sizes.

I soldered mine and then use a rubber end from a bungee cord hook-I run an extra large diameter cable.
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