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72 oil bath filter with 73 PDSIT Solex Possible?
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NASkeet
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PostPosted: Mon Apr 05, 2021 11:54 am    Post subject: Re: 72 oil bath filter with 73 PDSIT Solex Possible? Reply with quote

aeromech wrote:
I think you're trying to use the 1972 oil bath. In that case you'll need the shorter 1972 intake manifolds.

Image may have been reduced in size. Click image to view fullscreen.


And probably the 1972 linkage which I can't find right now.

I think this is 1972 which I converted to 1973

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Those look remarkably like the intake manifolds that I have from a British specification, 1980~83 VW 2000 Transporter T3 (i.e. Vanagon in USA parlance).
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Much modified, RHD 1973 VW "1600" Type 2 Westfalia Continental campervan, with the World's only decent, cross-over-arm, SWF pantograph rear-window wiper

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NASkeet
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PostPosted: Mon Apr 05, 2021 11:59 am    Post subject: Re: 72 oil bath filter with 73 PDSIT Solex Possible? Reply with quote

aeromech wrote:
I think you're trying to use the 1972 oil bath. In that case you'll need the shorter 1972 intake manifolds.

Image may have been reduced in size. Click image to view fullscreen.


And probably the 1972 linkage which I can't find right now.

I think this is 1972 which I converted to 1973

Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Those look remarkably like the intake manifolds that I have from a British specification, 1980~83 VW 2000 Transporter T3 (i.e. Vanagon in USA parlance).
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Regards.

Nigel A. Skeet

Independent tutor (semi-retired) of mathematics, physics, technology & engineering for secondary, tertiary, further & higher education.

Much modified, RHD 1973 VW "1600" Type 2 Westfalia Continental campervan, with the World's only decent, cross-over-arm, SWF pantograph rear-window wiper

Onetime member, plus former Technical Editor & Editor of Transporter Talk magazine
Volkswagen Type 2 Owners' Club (Great Britain)

http://www.vwt2oc.net
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Zeta
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PostPosted: Sat May 01, 2021 3:56 pm    Post subject: Re: 72 oil bath filter with 73 PDSIT Solex Possible? Reply with quote

busdaddy wrote:
Shroud numbers mean very little, the number stamped into the case down between the breather tower and shroud is more accurate, but that still can't account for previous rebuilds with different internals, it only tells you what it was born as.
Engine size doesn't really matter all that much though, the critical deal is matching the carbs to the distributor, they run the same regardless of what they are installed on.


OK I am having a hard time finding this location...

"...the number stamped into the case down between the breather tower and shroud.."

Is this area visible while the engine is on and with its tin?

Thanks.
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busdaddy
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PostPosted: Sat May 01, 2021 4:10 pm    Post subject: Re: 72 oil bath filter with 73 PDSIT Solex Possible? Reply with quote

Zeta wrote:


Is this area visible while the engine is on and with its tin?

Thanks.

Sure is, but it's down in a dark greasy valley, breather box at top of pic, shroud along the bottom, case seam on the left.

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Zeta
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PostPosted: Sat May 01, 2021 4:52 pm    Post subject: Re: 72 oil bath filter with 73 PDSIT Solex Possible? Reply with quote

Wonderful. Thanks. Found it. After scraping with small flathead screwdriver and vacuuming the area "between the breather box and shroud" (repeating commits to memory) found the same ID as on the fan shroud...

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I checked the owner's manual that came with the bus...and it appears to be original


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Therefore, along the life of the bus from an AW engine (1800cc) it changed to CB (1700cc). No issues with me, but makes me wonder exactly what it is that I have and the wear. Also, understand the internals may be from different years, and will not know until I open the engine, which I DO NOT WANT to do. Honestly, just out of my league at the moment.

As I get my list of things to do and how to best organize them for the resurrection I noticed the following:

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and wondered the many holes on the front engine wall behind the fire wall, specifically this opening


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In addition, I was reading Muir's steps for vehicle assessment prior to purchase (too late for me as I bought mine back in 1998) but before dropping engine/transmission want to document as much as possible to use as baseline and came across the following statement:

Image may have been reduced in size. Click image to view fullscreen.


Question: If I lift only one rear tire and run the engine and gears, would the other tire making contact with ground, stay put and not move? I would think both tires would move synchronously, no?

AND now this has me worried.....

I took my distributor out to show Bill for the rebuild, but after installing it, I cannot start the bus. I only removed the clamp to prevent getting it off of timing, but when I crank the engine, nothing happens except a PUFF..sound.
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busdaddy
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PostPosted: Sat May 01, 2021 5:07 pm    Post subject: Re: 72 oil bath filter with 73 PDSIT Solex Possible? Reply with quote

The AW and CB share the same internals, aside from the bore, but nobody knows what's been done internally if it was ever rebuilt, at least a CB is another bus engine so the compression should be low enough.
The gap by the bellhousing was for the EGR system I think, a small tab of sheet metal and a rivet will close that up.

If you jack it up and leave one wheel on the ground the free wheel will spin at double speed, unless it has a limited slip differential (highly unlikely), that's some scary stuff you propose, if it slips off or something seizes up internally it'll shoot off through the garage wall or worse.
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Zeta
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PostPosted: Sat May 01, 2021 5:37 pm    Post subject: Re: 72 oil bath filter with 73 PDSIT Solex Possible? Reply with quote

busdaddy wrote:
The AW and CB share the same internals, aside from the bore, but nobody knows what's been done internally if it was ever rebuilt, at least a CB is another bus engine so the compression should be low enough.

The gap by the bellhousing was for the EGR system I think, a small tab of sheet metal and a rivet will close that up.

If you jack it up and leave one wheel on the ground the free wheel will spin at double speed, unless it has a limited slip differential (highly unlikely), that's some scary stuff you propose, if it slips off or something seizes up internally it'll shoot off through the garage wall or worse.


I did a compression test today ... and was happy with the findings...

Image may have been reduced in size. Click image to view fullscreen.


Plugs are not the best, but I feel I am running rich with lots of leaks...

Thanks for the confirmation regarding Muir's statement. I was afraid of my wife coming back from the swim meet and find the bus's nose in the pantry and not sure how to explain how that happened, Smile.

And thank you for the EGR hole info as well.

So I read several threads regarding removal of distributors and to prevent affecting the timing the findings pointed towards removal of the clamp and remove/install with no ill effect to timing....

Today after the compression test I wanted to start the engine but all I got was the PUFF sound and nothing. Did not push further...Any ideas as next steps to get the engine started...

Thanks.
Z
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PostPosted: Sat May 01, 2021 5:50 pm    Post subject: Re: 72 oil bath filter with 73 PDSIT Solex Possible? Reply with quote

Zeta wrote:
..Any ideas as next steps to get the engine started...

Thanks.
Z

Well you have compression so we can rule that out, the other two parts of the formula are spark and fuel, which one is missing?

Connect a test light between the primary terminals of the coil and watch for a flashing light while a helper cranks, if you have that it's time to investigate fuelling.
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PostPosted: Sat May 01, 2021 6:25 pm    Post subject: Re: 72 oil bath filter with 73 PDSIT Solex Possible? Reply with quote

Will do tomorrow. Maybe I disconnected something while removing/installing the distributor. Before the distributor removal I was able to start the engine and to idle without interruptions.

Will review books on how to ID coil wiring to complete suggested test.

Thanks!
Z
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PostPosted: Sat May 01, 2021 7:03 pm    Post subject: Re: 72 oil bath filter with 73 PDSIT Solex Possible? Reply with quote

Got it...

1 = Neg
15 = Pos

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Simply connect some type of light/device to pos and neg and crank engine.

Without a light bulb could I use a voltemeter and if so then set unit to 12 V and crank engine same as if using light bulb?

Thanks,
Z
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Zeta
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PostPosted: Sun May 02, 2021 10:11 am    Post subject: Re: 72 oil bath filter with 73 PDSIT Solex Possible? Reply with quote

Good morning,

OK, checked the coil by using an multimeter, as I do not have the lightbulb setup, and I have power going to it when key is in the first position (ON). I did not turn the engine to attempt starting it while testing w/ the multimeter device. The research (little) I did last night regarding the use of a multimeter to test a running coil was a failure. So since I do not if this is a safe practice I rather not venture as I don't want to cause inadvertent harm to engine/vehicle, equipment, self or others.
I know enough to know what I don't know.

However, I tried starting the engine (not testing the coil, but checking today's status) and the results were a quick two, "PUFF - PUFF", after the usual starter sound. I stopped.

I believe when I returned the distributor I messed the timing. While I thought it was "all good" to undo the distributor clamp for a pull - take picture - return, maybe I moved the flywheel. I know I played with trying to visually find the timing marks, etc., prior to retrieval, maybe I messed it up.

I will follow the "time your type 4 engine" rabbit hole and will do so gladly as I need to master it, but before I do...

Could someone point to where I could confirm if this behavior (chchchchchc, puff, chch, puff ...those were sounds...) could be timing related?

While I hope for replies, will go look for timing marks after I read -

http://type2.com/library/electrip/timemark.htm


Also, I read this comment on youtube after watching a timing video...

Image may have been reduced in size. Click image to view fullscreen.


Would this idea work if I have issues finding TDC timing mark or to confirm the ones I may find?

Thanks,
Z
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PostPosted: Sun May 02, 2021 11:43 am    Post subject: Re: 72 oil bath filter with 73 PDSIT Solex Possible? Reply with quote

When you put the distributor back in did you turn the rotor until you felt the drive drop in to it's slot?

A digital meter won't work well for the points test, too much lag on the readout. If you have an electronic points replacement unit then remove the coil wire from the cap and hold it 1/4" away from something metal (insulated pliers, or gloves) and watch for a spark while cranking. If you left the clamp on the distributor and removed the nut holding it to the case the timing can't change, if it ran before it'll run now, as long as the drive dog is properly engaged in it's slot.
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PostPosted: Sun May 02, 2021 12:04 pm    Post subject: Re: 72 oil bath filter with 73 PDSIT Solex Possible? Reply with quote

"...as long as the drive dog is properly engaged in it's slot." - Well, I can attest I ensured nothing of the sort for I did not know to account for 'driving the dog of a distributor.' OK, I'm going to look into the distributor's dog.

Thanks!

PS - time spent learning on Timing and found the TDC mark on my fan but was in the middle of confirming with the stick method to ensure TDC is on the compression stage, will come back to this after I find the dog Laughing
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PostPosted: Sun May 02, 2021 12:42 pm    Post subject: Re: 72 oil bath filter with 73 PDSIT Solex Possible? Reply with quote

Oh this is great. There is an active discussion on dist./dogs. How opportune!

https://www.thesamba.com/vw/forum/viewtopic.php?t=753588
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PostPosted: Sun May 02, 2021 1:22 pm    Post subject: Re: 72 oil bath filter with 73 PDSIT Solex Possible? Reply with quote

Well there you go, lots of good pics there. Notice how the slot is offset so the teeth on the distributor can only fit in one way.
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PostPosted: Sun May 02, 2021 1:47 pm    Post subject: Re: 72 oil bath filter with 73 PDSIT Solex Possible? Reply with quote

OK

First I tried and didn’t feel the engagement of the drive dog and slot. I hesitated for a while. Read some more. Thought some more.

Pondered, IF the drive dog is engaged in the slot, THEN as I spin the rotor it should not move, period. Therefore, if it moves, then it is not in the slot.

And as suggested (thank you) it was not in the slot. I pushed down, not too hard, but kept some pressure onto the distributor body with one hand, and with the rotor off, pushed and rotated the drive until a click was heard with side effects of wide smile and goosebumps.

With anticipation and full of hope, went to try and first thing that came to mind was....”thank you Busdaddy” as the engine started as before!

It is not so much that my bus is coming back, but rather that I am finally getting to know my bus.

Now let’s get the timing gun out and learn how to use it and see where I am at.

Thanks,
Z
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PostPosted: Sun May 02, 2021 4:08 pm    Post subject: Re: 72 oil bath filter with 73 PDSIT Solex Possible? Reply with quote

Good work!, nothing beats a simple fix, and learning something in the process (without breaking stuff) is a nice bonus. Cool
Here's a dirty cut and paste from another topic that deals with the timing stuff, hopefully some of it makes sense to you:

busdaddy wrote:
Stickers and engine codes only count if all the parts are 100% original, your Chinese distributor speaks a different language, read the quote below (disregard the type 1 stuff):

busdaddy wrote:
All that book spec stuff only works if all the parts are matched from the factory and brand new, after 40+ years springs lose thier mojo and diapragms harden, do it this way:
busdaddy wrote:
Here's the sermon Very Happy
First you need to determine exactly where TDC is on your pulley and then set the timing at speed like this: Here's my timing for noobs rundown (keep in mind this assumes you have a degree wheel, timing scale or dial advance timing light and know where TDC really is, if you don't understand the marks on your type 1 pulley read this: http://www.thesamba.com/vw/forum/viewtopic.php?t=251672&highlight=stock+pulley+marks ). Or if type 4 see this: http://www.ratwell.com/technical/FindTimingMark.html

If you only have one hose attached to your distributor pull it off, you don't need to cap it (no need on single hose systems), if you have 2 pull them both off but plug the one that was connected to the nipple facing the distributor (retard {not you, that's what the hose does}). Now connect the timing light to the battery and the #1 plug wire according to the timing light instructions (and set it to zero if it's the type with adjustments). Now start the engine and shoot the timing light at the scale and pulley (hold the light in your right hand), see the mark on the pulley?, good. Now using your left hand slowly open the throttle on the side of the carb or throttle body (move it the same way the cable pulls it) and watch the timing mark VS: the scale, the mark on the pulley should start to move to the left, open the throttle a little more and continue until the mark no longer moves to the left any more (yes it's loud, isn't it?), give it a bit more throttle just to confirm the mark is staying put at wherever it stopped (hopefully 28 degrees) and then release the throttle. If it stopped at 28 move on to carb/FI adjustment, if it went past or didn't make it all the way loosen the distributor clamp a little and turn the distributor a few degrees one way or the other (you pick, if it's worse go the other way), repeat until you find the happy spot and don't forget to tighten the clamp when you are done (make sure the distributor is pushed down all the way into the case too). Avoid loose fitting clothing and long hair near spinning fans and belts too, no need for a trip to emergency. Now put the hose(s) back on, pack up the timing light and move on to carb or FI adjustment.

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PostPosted: Sun May 02, 2021 5:14 pm    Post subject: Re: 72 oil bath filter with 73 PDSIT Solex Possible? Reply with quote

Thank you for the information.

At the end of the day I took the inductive timing light (Craftsman 21027) to refresh my memory of its use and setup. This unit as well as my multimeter do not have tach/dwell features.

At rough and cold idle it was at 18 BTDC, but I didn’t know I needed to rev up the engine to see how far the marks would travel until they stop migrating. Now that I know how to check the timing, I will do it again tomorrow and check the timing mark’s travel and adjust by releasing, this time, the 10mm long bolt slightly to allow for adjustment with the left hand per shared notes.

Today I, with confidence, based on Ratwell and Dolan’s articles, found and confirmed the timing marks on the fan are indeed marked at TDC and no other marks are available.

I have a Bosch SVDA distributor paired to a Weber 32/36 DFAV, for now. Hope to replace setup w/ PDSIT and new matched distributor from Bill, but that comes later. First I need/want to learn what I have before making changes, as making changes without knowing your position is a recipe for wandering endlessly and possible frustration and worst...giving up, which I did before.

I know I have severe leaks. Would that effect the timing or is that taken into account when adjusting the carburetor which is next? From what I have read regarding carburetor adjustments, leaks play a negative role during tuning and fine tuning, but do not remember reading about affecting the timing.

The good thing about ignorance is that there is a remedy.

Thanks for the guidance.
Sincerely,
Z
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PostPosted: Sun May 02, 2021 5:23 pm    Post subject: Re: 72 oil bath filter with 73 PDSIT Solex Possible? Reply with quote

Make sure you do the timing with the hoses disconnected, and since you have a Weber there's no where to connect the retard hose on the carb so leave that port open after you are done. The full mechanical advance is what matters, but do watch the mark when it's idling and you reconnect the advance hose, some Webers make alot of vacuum at idle and the timing advances when you connect the hose.
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PostPosted: Sun May 02, 2021 5:31 pm    Post subject: Re: 72 oil bath filter with 73 PDSIT Solex Possible? Reply with quote

OK

First I tried and didn’t feel the engagement of the drive dog and slot. I hesitated for a while. Read some more. Thought some more.

Pondered, IF the drive dog is engaged in the slot, THEN as I spin the rotor it should not move, period. Therefore, if it moves, then it is not in the slot.

And as suggested (thank you) it was not in the slot. I pushed down, not too hard, but kept some pressure onto the distributor body with one hand, and with the rotor off, pushed and rotated the drive until a click was heard with side effects of wide smile and goosebumps.

With anticipation and full of hope, went to try and first thing that came to mind was....”thank you Busdaddy” as the engine started as before!

It is not so much that my bus is coming back, but rather that I am finally getting to know my bus.

Now let’s get the timing gun out and learn how to use it and see where I am at.

Thanks,
Z
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