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Headlight Switch Plug layout
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Whaanga
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PostPosted: Thu May 27, 2021 7:59 pm    Post subject: Headlight Switch Plug layout Reply with quote

I need to replace the headlight switch on my 73 bus.

The switch in the bus is labeled 211 941 531E and has the following pins:

56
58
58b
58R
58L
30
X

Mine is wired like this:

56 - Black & White
58 - Grey
58b - Grey & Red
58R - Black & Red
58L - unused
30 - Red
X - Black & Yellow

Image may have been reduced in size. Click image to view fullscreen.


But as I look at switches on the market, none of them have a plug labeled 58R (and I've looked on the classifieds and from commercial vendors).

As I look at the schematic, I don't see 58R (or the corresponding black & red wire that mine has)
Image may have been reduced in size. Click image to view fullscreen.


And in fact, the only black & red wire I see on the schematic is for the ignition switch:

Image may have been reduced in size. Click image to view fullscreen.


My question are: 1) Do I need to connect the black & red wire since it does not appear on the schematic?

2) What is the function of the black & red wire as shown in the schematic at the ignition switch?

3) Is my switch wired incorrectly?

Thanks,

Jeff
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telford dorr
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PostPosted: Fri May 28, 2021 12:54 am    Post subject: Re: Headlight Switch Plug layout Reply with quote

Quote:
56 - Black & White
58 - Grey
58b - Grey & Red
58R - Black & Red
58L - unused
30 - Red
X - Black & Yellow

But as I look at switches on the market, none of them have a plug labeled 58R (and I've looked on the classifieds and from commercial vendors).

58R and 58L were not supplied or used on US delivered buses. They were used in Europe to meet parking lamp regulations. Was your bus a European delivery, perchance?

Quote:
And in fact, the only black & red wire I see on the schematic is for the ignition switch

Also on the brake light wiring.

Quote:
My question are: 1) Do I need to connect the black & red wire since it does not appear on the schematic?

No, but you should find out where it goes. Disconnect it and see what stops working or never worked.

Quote:
What is the function of the black & red wire as shown in the schematic at the ignition switch?

It's the wire to the starter solenoid. Unlike the one in your picture, the actual one is big in diameter.

Quote:
3) Is my switch wired incorrectly?

Other than the red/black, yes.
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In theory, theory works in practice; in practice, it doesn't - William T. Harbaugh
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Whaanga
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PostPosted: Fri May 28, 2021 2:29 pm    Post subject: Re: Headlight Switch Plug layout Reply with quote

Thank You telford dorr,

I checked the black & red wire and it goes directly from 56R terminal to the light in the instrument cluster indicating that the headlights lights are on (on mine, it's a green light). It seems that if I get a new switch (that does not include the 56R terminal) I could utilize a double connecter and attach this wire to 56b. Does that make sense?
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PostPosted: Fri May 28, 2021 3:00 pm    Post subject: Re: Headlight Switch Plug layout Reply with quote

Sure you don't mean 58?

Odd about the wire to the cluster being black/red, that circuit is usually grey/black, and on most switches it connects to 57. You could use a 58 terminal, but it'll be on even when the headlights are on (instead of just parking lights), if you drive alot at night in the pitch black that bright green light will get old real quick.
Most new switches don't have a 57 terminal for some reason.
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PostPosted: Fri May 28, 2021 4:16 pm    Post subject: Re: Headlight Switch Plug layout Reply with quote

That's strange about that wire color but, unfortunately, not unusual. Half of all the buses I've worked on has at least one wire the wrong color, it seems. I think that when VW ran out of a particular wire color over in the electrical department, they substituted whatever they had handy.

Makes diagnosis really hard. Especially when you're replacing something like a fuse block, and bogus wire colors show up on reassembly. (Word to the wise: take a picture of stuff like that. Don't depend on the schematics in the Bentley or Technical to cover all the bases...)

The wire would go to terminal 57. You won't find a switch which has that terminal anymore, but you can fashion a workaround using a cube relay. As Busdaddy says, I wouldn't hook it to 58 - if nothing else, insulate it and ignore it.
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Whaanga
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PostPosted: Fri May 28, 2021 9:07 pm    Post subject: Re: Headlight Switch Plug layout Reply with quote

Quote:
Sure you don't mean 58?


Oops - yes, I do mean 58 (not 56).

OK - so this is interesting - This is the only bus I've ever owned so I have no other point of reference - but that little green light is always on when the headlights are on. I though this was standard procedure.

But it sounds like that little light should only be on when the parking lights are on (when the switch is pulled out half way) and when the switch is pulled all the way open, then the green light should go out and the dash lights should come on. Is that correct?

And to be clear, for this to function as designed, I should have a terminal labeled 57 that controls that small green light on the instrument cluster - and this green light is to indicate that the parking lights are on, but not the headlights.

Thanks for your guidance.
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PostPosted: Fri May 28, 2021 9:48 pm    Post subject: Re: Headlight Switch Plug layout Reply with quote

Correct, it's a Europe deal where the headlights glow dimly instead of the ones we call signals on the first click, extra low beam you might call it.
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PostPosted: Sat May 29, 2021 8:24 am    Post subject: Re: Headlight Switch Plug layout Reply with quote

Just put in a new switch a few weeks ago. Kind of the same issue. Mine is a US delivered bus according to the M-plate. Also have the same red and black wire that was hooked up to terminal 57. The new switch had no spot for it. I didn’t wire it back up
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PostPosted: Sat May 29, 2021 8:41 am    Post subject: Re: Headlight Switch Plug layout Reply with quote

Interesting, as Telford says it must be a "use what ya got" deal, much like the yellow wire on some early FI fuel pump triggers, and the blue/red to the dome light on some campers.
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PostPosted: Sun May 30, 2021 9:15 am    Post subject: Re: Headlight Switch Plug layout Reply with quote

I think you should be able to tap into a running light wire on the front left or right and use that instead of the switch. I’m going to mess around with mine today since I’ve got the same issue as you. I’ll see what I can figure out.
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PostPosted: Sun May 30, 2021 1:09 pm    Post subject: Re: Headlight Switch Plug layout Reply with quote

Jrh5r wrote:
I think you should be able to tap into a running light wire on the front left or right and use that instead of the switch. I’m going to mess around with mine today since I’ve got the same issue as you. I’ll see what I can figure out.


Edit: wouldn’t work as it would be on at all times when the headlights are on. I’ve not tried a work around, as it’s pretty easy to tell when the parking lights are left on imo
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PostPosted: Tue Mar 08, 2022 7:51 pm    Post subject: Re: Headlight Switch Plug layout Reply with quote

I know that this thread is a little stale, but it seems to be the best place to get help:

I looked at the headlight switch in my '71 bus just now. It has a marking stamped on it designating it as part # 211-941-531E. It's an aftermarket one, and lacks the #57 terminal that lights up the parking-light indicator on the dash when the parking lights are on but cuts out when the headlights go on.

The curious thing about it is that I went to the JBugs web site to determine the connector layout. It doesn't look like what they call a 211-941-531E at all; it looks, in fact, like a 113-941-531E, which they list as being fitted onto a post-1973 bug, Super Beetle, Ghia, or Thing.

So what gives? The switch seems to work well, except for not having that terminal 57. What was the number of the original '71 switch with that #57 terminal, and is it still available? Everybody seems to sell the later one, not the original.
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PostPosted: Wed Mar 09, 2022 9:36 am    Post subject: Re: Headlight Switch Plug layout Reply with quote

That's a good question, as the NLA 71-72 switches have both the 57 and X terminals, and thus would seem to be the universal replacement switch...
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PostPosted: Wed Mar 09, 2022 9:43 am    Post subject: Re: Headlight Switch Plug layout Reply with quote

I wouldn’t trust JBugs for any info other than google ad placement.

Does your ‘71 have the X terminal in the ignition switch?
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PostPosted: Wed Mar 09, 2022 11:36 am    Post subject: Re: Headlight Switch Plug layout Reply with quote

'71 part number is 211 941 531. (no letter)

It's not available new unless you find an NOS one.

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PostPosted: Wed Mar 09, 2022 11:52 am    Post subject: Re: Headlight Switch Plug layout Reply with quote

telford dorr wrote:
That's a good question, as the NLA 71-72 switches have both the 57 and X terminals, and thus would seem to be the universal replacement switch...


The 58b terminal on the '71 switch is 1/4". 'Universal' switches seem to use the .110" terminal for 58b. Not a big deal but makes the switch not be 'universal' so maybe that's part of why some vendors have done this.
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PostPosted: Wed Mar 09, 2022 1:34 pm    Post subject: Re: Headlight Switch Plug layout Reply with quote

airschooled wrote:
I wouldn’t trust JBugs for any info other than google ad placement.

Does your ‘71 have the X terminal in the ignition switch?
Robbie


That's the weird thing... my switch didn't seem to have any terminal labels at all, although the red-black wire made it pretty clear which one that was.
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PostPosted: Wed Mar 09, 2022 1:37 pm    Post subject: Re: Headlight Switch Plug layout Reply with quote

germansupplyscott wrote:
telford dorr wrote:
That's a good question, as the NLA 71-72 switches have both the 57 and X terminals, and thus would seem to be the universal replacement switch...


The 58b terminal on the '71 switch is 1/4". 'Universal' switches seem to use the .110" terminal for 58b. Not a big deal but makes the switch not be 'universal' so maybe that's part of why some vendors have done this.


The switch on my bus did have the .110" terminal for 58b.

I'm beginning to think that there are a number of switches out there with the 211-941-531E part number, sold as more-or-less universal switches, but with different terminal patterns.
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PostPosted: Wed Mar 09, 2022 2:24 pm    Post subject: Re: Headlight Switch Plug layout Reply with quote

JLT wrote:
I'm beginning to think that there are a number of switches out there with the 211-941-531E part number, sold as more-or-less universal switches, but with different terminal patterns.


I would not be surprised if this were true. Here are a couple photos of a genuine 211 531E switch.

Also in case I wasn't being clear before, the correct original 531 (no letter) switch for a '71, that has the .250" 58b terminal. The later Bus (and switch) have a .110" terminal on the switch and wire for 58b.


Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.

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PostPosted: Thu Mar 10, 2022 12:50 am    Post subject: Re: Headlight Switch Plug layout Reply with quote

germansupplyscott wrote:
The 58b terminal on the '71 switch is 1/4". 'Universal' switches seem to use the .110" terminal for 58b. Not a big deal but makes the switch not be 'universal' so maybe that's part of why some vendors have done this.

Trivial fix: make 58b a split pin (like on some tail light and side marker fixtures) so that either size terminal will fit. They should have done that to the '531e' replacement switches, for the same reason.
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'Experience' is the ability to recognize a mistake when you're making it again - Franklin P. Jones
In theory, theory works in practice; in practice, it doesn't - William T. Harbaugh
When you're dead, you don't know you're dead. The pain is only felt by others.
Same thing happens when you're stupid. - Philippe Geluck
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