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pushkick Samba Member
Joined: August 09, 2007 Posts: 1366
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Posted: Thu Jun 17, 2021 9:10 am Post subject: Door panel refurbish |
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Iam in the process of changing door panels & the old masonite (presswood board) has deteriorated & warped. So i was looking @ abs but it has a high flamability and toxic fumes. So i was looking at masonite & sealing it with some moisture protectant. Or boltaron 4335 plastic sheet or fiberglass reinforced plastic (fbr board). Any suggestions ?
Sewfine sells new panels with masonite but not moisture protected so i would have to seal. Sewfine will sell just panel covers but attaching to fbr or boltron could be an issue. _________________ i see said the blind man to his deaf dog
i am going to quit smoking and drinking and die a healthy man. gotta laugh
there is no deed to the planet earth
1990 vw automatic camper |
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Jake de Villiers Samba Member
Joined: October 24, 2007 Posts: 5911 Location: Tsawwassen, BC
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Posted: Fri Jun 18, 2021 8:58 am Post subject: Re: Door panel refurbish |
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I'm in the process of re-assembling my van after having extensive bodywork. The warped Masonite straightens out very nicely: lay a cloth wet with hot water on the affected area for ~five minutes, then clamp flat overnight.
With the slider and hatch panels I clamped and glued on 1/4" Luaun plywood with Titebond, being careful with the positioning. Spray glue around the edges to bond the loose vinyl. They have never looked so straight!!
There is supposed to be a polyethylene film glued to the front doors to keep the door panels dry. _________________ '84 Vanagon GL 1.9 WBX
'86 Westy Weekender Poptop/2.5 Subaru/5 Speed Posi/Audi Front Brakes/16 x 7 Mercedes Wheels - answers to 'Dixie'
@jakedevilliersmusic1
http://sites.google.com/site/subyjake/mydixiedarlin%27
www.crescentbeachguitar.com
www.thebassspa.com |
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DuncanS Samba Member
Joined: October 17, 2013 Posts: 4583 Location: New Hampshire
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Posted: Fri Jun 18, 2021 2:09 pm Post subject: Re: Door panel refurbish |
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Luan will work just fine and so will birch plywood. Neither of these is waterproof, but it shouldn't matter. One advantage of the stiffer plywoods is you need fewer attachments to the tin.
There are a ton of topics about this. It's pretty simple. Lumber yard, a Sharpie to trace around the old ones and Joanne Fabric or material of choice and hand it in. |
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SyncroHead Samba Member
Joined: May 23, 2005 Posts: 1141 Location: Northern Nevada
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Posted: Fri Jun 18, 2021 3:29 pm Post subject: Re: Door panel refurbish |
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I'm in the process of attempting to remove the vinyl from the cracked, broken, warped old panels to transfer it to a new panel I plan to make from hardboard. So far, I've found the vinyl sections peel up from the original hardboard pretty well, but not the velour inlays. I set it aside and will continue to attempt the velour sections one of these days. For those with simple 100% vinyl coverings, it seems like you should be able to keep the original vinyl and look on new panel hardboard pretty easily.
Jim Davis _________________ "A Vanagon? It's not a car or a van. It's a hobby!"
Check out:
www.VANAVATION.com
www.SyncroSafari.org and
www.Vanagons.org
sphet wrote: |
I have *no* idea what the previous owner carried in his Westy... angry donkeys? |
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DuncanS Samba Member
Joined: October 17, 2013 Posts: 4583 Location: New Hampshire
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Posted: Fri Jun 18, 2021 4:56 pm Post subject: Re: Door panel refurbish |
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The valour has been heat welded by pressing the vinyl down and making a permanent bond to the masonite. It can not be removed in one piece from the front. If you want to keep the vinyl and velour intact, you have to grind the masonite down from the back and carefully sneak up on the weld line. The place where the vinyl and velour join is where the weld is. The velour is not bonded except for those areas. It may not be worth it to preserve 30 year old dirty velour. You can achieve the same look with new materials by doing cutouts. If that's something you're interested in, I'll be happy to elaborate with sketches.
Duncan |
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