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Replacing floor pans with no body removal
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videoguy009
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PostPosted: Fri Jun 18, 2021 5:09 am    Post subject: Replacing floor pans with no body removal Reply with quote

I am going to replace my floor pans.My question is can it be done without body removal? I know the proper way is to remove it but are the results just about the same if I were to cut the old ones out and weld the new ones in?
Thanks in advance.
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67rustavenger Premium Member
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PostPosted: Fri Jun 18, 2021 5:47 am    Post subject: Re: Replacing floor pans with no body removal Reply with quote

It can be done. Depending on how much of the pan you are gonna replace.

I've graphed in battery trays with the body intact.
Never had to replace a complete pan half. But I imagine that it would be easier to replace a complete half with the body removed. Or at least raised up a bit.
TDCTDI did a body lift on his 58. Maybe this thread can give you some ideas on how to lift the body a bit.
https://www.thesamba.com/vw/forum/viewtopic.php?t=728610&highlight=
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vamram Premium Member
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PostPosted: Fri Jun 18, 2021 6:45 am    Post subject: Re: Replacing floor pans with no body removal Reply with quote

Look for the BugMe videos, google and samba search. They have one in which that's exactly what they do.
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Lemons 4 Gigi
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PostPosted: Fri Jun 18, 2021 8:57 am    Post subject: Re: Replacing floor pans with no body removal Reply with quote

vamram wrote:
Look for the BugMe videos...


This is a world of knowledge and well worth the money. I got them for my restoration and was glad I did! They cover not removing the body and doing the floor pans, step-by-step. Good luck!
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Tvättbjörn
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PostPosted: Fri Jun 18, 2021 11:18 am    Post subject: Re: Replacing floor pans with no body removal Reply with quote

Almost anything is possible, but you are taking big chances of having welding / grinding sparks damaging headliner , panels and glass. .............. Welding with wet blankets around you is no fun either.
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RWilliamsga
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PostPosted: Fri Jun 18, 2021 4:01 pm    Post subject: Re: Replacing floor pans with no body removal Reply with quote

I've done it both ways it's much easier with body off.But I have a lift to lift body of now .I did not before.
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VW_Jimbo Premium Member
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PostPosted: Fri Jun 18, 2021 4:21 pm    Post subject: Re: Replacing floor pans with no body removal Reply with quote

WAY EASIER with the body off!!!! Plus you do not ruin the headliner or glass! I think those are 2 strong pluses. Additionally, you gain the ability to move freely around the pan! And painting it is easier as well!

Why would you do it with the body on? That really should be the question.
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