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67 Sparsamba repair from Austria
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andre b
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PostPosted: Thu Nov 10, 2022 7:42 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote

love your work!!!!have to ask what lift is that? I think I need one
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djfordmanjack
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PostPosted: Thu Nov 10, 2022 4:39 pm    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote

super awesome patchwork Christian !
Love me some KNIPEX pliers. none better ! Wink
I was close to you last weekend ( Mondsee) but couldn't make it. too busy, sorry, hope my DLX tail gate is still around. talk soon. great resto !
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1sqr2nv
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PostPosted: Thu Nov 10, 2022 6:35 pm    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote

Amazing work!
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Huetti_1989
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Joined: February 13, 2011
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PostPosted: Fri Nov 11, 2022 11:11 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote

1sqr2nv wrote:
Amazing work!


Thank you! I give my best Every day!


andre b wrote:
love your work!!!!have to ask what lift is that? I think I need one


I love it too once it is finished!
That lift is from „RP - Tools“ fabricated in italy, sold in Austria, converted with reproduced Volkswagen Stickers i let print in the correct „Schrift“


djfordmanjack wrote:
super awesome patchwork Christian !
Love me some KNIPEX pliers. none better ! Wink
I was close to you last weekend ( Mondsee) but couldn't make it. too busy, sorry, hope my DLX tail gate is still around. talk soon. great resto !


Thank you!
I have many, many of that knipex, it‘s like collecting Volkswagens you know…

Jaja, too busy…
Take the time and come over, its not that far Wink


Some work on that corner so far, tacked it and adjust the panel…

-Christian



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Terrible gap and sill fitting, need to hammer a lot ther…

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Better:

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Prost!
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My 1957 semaphore Single Cab:
http://www.thesamba.com/vw/forum/viewtopic.php?t=605363&postdays=0&postorder=asc&start=0
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https://www.thesamba.com/vw/forum/viewtopic.php?t=757182
My 1954 Deutsche Bundespost Barndoor:
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Mikee
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PostPosted: Sat Nov 12, 2022 2:46 pm    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote

Ok, where did you get the fun little welding magnets? I like them!!
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Huetti_1989
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PostPosted: Sun Nov 13, 2022 4:31 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote

Mikee wrote:
Ok, where did you get the fun little welding magnets? I like them!!


I bought them cheap on Amazon:

https://www.amazon.de/gp/aw/d/B09C39BD63?psc=1&ref=ppx_pop_mob_b_asin_title

-Christian
_________________
My 1957 semaphore Single Cab:
http://www.thesamba.com/vw/forum/viewtopic.php?t=605363&postdays=0&postorder=asc&start=0
MY 1967 Sparsamba:
https://www.thesamba.com/vw/forum/viewtopic.php?t=757182
My 1954 Deutsche Bundespost Barndoor:
http://www.thesamba.com/vw/forum/viewtopic.php?t=621802
My 1961 SO34 Flipseat Westfalia:
https://www.thesamba.com/vw/forum/viewtopic.php?t=716285
My 1991 Westfalia California:
http://www.thesamba.com/vw/forum/viewtopic.php?t=650751
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Mikee
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PostPosted: Sun Nov 13, 2022 8:24 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote

Huetti_1989 wrote:
Mikee wrote:
Ok, where did you get the fun little welding magnets? I like them!!


I bought them cheap on Amazon:

https://www.amazon.de/gp/aw/d/B09C39BD63?psc=1&ref=ppx_pop_mob_b_asin_title

-Christian



and ordered!!
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localboymark wrote:
One man's "patina" is another man's cancer.


bugnut68 wrote:
I would have kicked the guy right in the dick, balls, ass and face and destroyed his weed. Hippies suck.
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Huetti_1989
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PostPosted: Wed Nov 16, 2022 12:47 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote

some hours yesterday hammering and welding, still not finished...

-Christian
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_________________
My 1957 semaphore Single Cab:
http://www.thesamba.com/vw/forum/viewtopic.php?t=605363&postdays=0&postorder=asc&start=0
MY 1967 Sparsamba:
https://www.thesamba.com/vw/forum/viewtopic.php?t=757182
My 1954 Deutsche Bundespost Barndoor:
http://www.thesamba.com/vw/forum/viewtopic.php?t=621802
My 1961 SO34 Flipseat Westfalia:
https://www.thesamba.com/vw/forum/viewtopic.php?t=716285
My 1991 Westfalia California:
http://www.thesamba.com/vw/forum/viewtopic.php?t=650751
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Huetti_1989
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PostPosted: Thu Nov 17, 2022 2:09 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote

finished the front floor, welded and grind all around.
also found a little hole near the shifter, and yes it also get a patch...

everytime i started to clean up the shop after work, i wondered about that many tools i used for that little work

-Christian

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a before Picture:
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_________________
My 1957 semaphore Single Cab:
http://www.thesamba.com/vw/forum/viewtopic.php?t=605363&postdays=0&postorder=asc&start=0
MY 1967 Sparsamba:
https://www.thesamba.com/vw/forum/viewtopic.php?t=757182
My 1954 Deutsche Bundespost Barndoor:
http://www.thesamba.com/vw/forum/viewtopic.php?t=621802
My 1961 SO34 Flipseat Westfalia:
https://www.thesamba.com/vw/forum/viewtopic.php?t=716285
My 1991 Westfalia California:
http://www.thesamba.com/vw/forum/viewtopic.php?t=650751
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Tizian
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PostPosted: Thu Nov 17, 2022 2:38 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote

Hütti - The Wizard of Metal Patching!

It's so much fun to watch how you are progressing! Keep posting the great work!

I bet this bus is giggling every time it gets a new patch. And with every new patch the giggling gets louder! But be aware - eventually it will have an outburst of laughing out loud when the last patch is completed!

One day we will have to meet and have a couple of beers together Wink

Prost!
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Huetti_1989
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PostPosted: Fri Nov 18, 2022 3:04 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote

Tizian wrote:
Hütti - The Wizard of Metal Patching!

It's so much fun to watch how you are progressing! Keep posting the great work!

I bet this bus is giggling every time it gets a new patch. And with every new patch the giggling gets louder! But be aware - eventually it will have an outburst of laughing out loud when the last patch is completed!

One day we will have to meet and have a couple of beers together Wink

Prost!


Wizard is funy Very Happy Very Happy

A Meeting would be great! I want to see your Split in Person!



Yesterday i added the little "dents" in the Wheel arch like original.

I found a little hole in the front next to some wired original weldings, i think i make a quick patch fix, but man that escalated quickly!

so i started to build some more patch panels, Yey...

-Christian


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_________________
My 1957 semaphore Single Cab:
http://www.thesamba.com/vw/forum/viewtopic.php?t=605363&postdays=0&postorder=asc&start=0
MY 1967 Sparsamba:
https://www.thesamba.com/vw/forum/viewtopic.php?t=757182
My 1954 Deutsche Bundespost Barndoor:
http://www.thesamba.com/vw/forum/viewtopic.php?t=621802
My 1961 SO34 Flipseat Westfalia:
https://www.thesamba.com/vw/forum/viewtopic.php?t=716285
My 1991 Westfalia California:
http://www.thesamba.com/vw/forum/viewtopic.php?t=650751
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LAGrunthaner
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PostPosted: Fri Nov 18, 2022 3:48 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote

I love waking up to your progress.
Beautiful work and loads of lessons for all of us. Thank you for taking to time to document all of this as pics and annotation slows down your progress. Therefore very grateful.
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Lind wrote:
Have you considered simply starting with a nicer bus? I don't know what your skills are, but the race is easier if you can see the finish line. If you are not a runner, don't start off doing a marathon.
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Huetti_1989
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PostPosted: Wed Nov 23, 2022 3:55 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote

LAGrunthaner wrote:
I love waking up to your progress.
Beautiful work and loads of lessons for all of us. Thank you for taking to time to document all of this as pics and annotation slows down your progress. Therefore very grateful.


Thank you for that nice words!
I am not here for giving lessons, i am here for learning! Very Happy

so here some more tedious work on the "little hole"
(some pictures with measurements for reference.
-Christian


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_________________
My 1957 semaphore Single Cab:
http://www.thesamba.com/vw/forum/viewtopic.php?t=605363&postdays=0&postorder=asc&start=0
MY 1967 Sparsamba:
https://www.thesamba.com/vw/forum/viewtopic.php?t=757182
My 1954 Deutsche Bundespost Barndoor:
http://www.thesamba.com/vw/forum/viewtopic.php?t=621802
My 1961 SO34 Flipseat Westfalia:
https://www.thesamba.com/vw/forum/viewtopic.php?t=716285
My 1991 Westfalia California:
http://www.thesamba.com/vw/forum/viewtopic.php?t=650751
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LAGrunthaner
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PostPosted: Wed Nov 23, 2022 4:08 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote

I love those little clamps, what are they called?
I understand when butt welding is needed but how do you know when spot welding is used/needed as per original assembly? Is it just by a visual inspection?
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Maui Roadsters VW Logo
www.mauiroadsters.com
http://www.oacdp.org
Lind wrote:
Have you considered simply starting with a nicer bus? I don't know what your skills are, but the race is easier if you can see the finish line. If you are not a runner, don't start off doing a marathon.
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matthew henricks
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PostPosted: Wed Nov 23, 2022 8:51 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote

Very nice. Love seeing you lay out the part in flat and wala... The part fits.
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Mikee
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PostPosted: Wed Nov 23, 2022 9:06 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote

LAGrunthaner wrote:
I love those little clamps, what are they called?
I understand when butt welding is needed but how do you know when spot welding is used/needed as per original assembly? Is it just by a visual inspection?



google cleco clamps, we use them in Aviaton a lot
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localboymark wrote:
One man's "patina" is another man's cancer.


bugnut68 wrote:
I would have kicked the guy right in the dick, balls, ass and face and destroyed his weed. Hippies suck.
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djfordmanjack
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PostPosted: Wed Nov 23, 2022 9:22 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote

Actually this must be one of the most repaired and most hated areas on buses. The design of that spot is stupid and awkward.
It clearly goes to show the very, very early efforts of the original '49 prototypes, and early production barndoor buses, where you can literally see how they added another reinforcement piece, when some area proved not to be strong enough.
Much of this design is of course owed to the industrial manufacturing process using spot welding on overlapping parts. There is very little torch welding even on early buses.
But I can't help wondering how they kept that cobbled together area mostly the same for 17 years....that is hilarious. No wonder Mr Nordhoff was keen on finally releasing the T2 transporter generation in 1967.

I love all these odd details on the T1 though.
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Hotrods, Fords, Veedubs and Triumph Twins !
Barndoor + Kohlruss Coachbuilt and Oval afficionado

52 Barndoor DLX Coachbuild project
55 Wolfsburg panel project, og paint Taubenblau L31
62 Dickholmer, custom color Seeblau L360
63 1500 Notch, og paint Rubin Rot L456
67 1500 Käfer, og paint Lotus weiß L282 w/red interior
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mandraks
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PostPosted: Wed Nov 23, 2022 5:41 pm    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote

djfordmanjack wrote:
...

I love all these odd details on the T1 though.


Apropos odd details, how is your little coachbuilding project coming?
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'53 3-Fold Oval, L35 Metallic Blue, looking for a narrow hatch panel
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djfordmanjack
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PostPosted: Thu Nov 24, 2022 6:54 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote

Uli, let's not hijack Christians supercool DLX thread. He is really rocking this bus! ( I will post in my own thread if any major achievements are made).


mandraks wrote:
djfordmanjack wrote:
...

I love all these odd details on the T1 though.


Apropos odd details, how is your little coachbuilding project coming?

_________________
Hotrods, Fords, Veedubs and Triumph Twins !
Barndoor + Kohlruss Coachbuilt and Oval afficionado

52 Barndoor DLX Coachbuild project
55 Wolfsburg panel project, og paint Taubenblau L31
62 Dickholmer, custom color Seeblau L360
63 1500 Notch, og paint Rubin Rot L456
67 1500 Käfer, og paint Lotus weiß L282 w/red interior
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Huetti_1989
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Joined: February 13, 2011
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PostPosted: Fri Nov 25, 2022 12:07 am    Post subject: Re: 67 Sparsamba repair from Austria Reply with quote

Mikee wrote:
LAGrunthaner wrote:
I love those little clamps, what are they called?
I understand when butt welding is needed but how do you know when spot welding is used/needed as per original assembly? Is it just by a visual inspection?



google cleco clamps, we use them in Aviaton a lot



Yes, thats right, they named Clecos, i found them on Ebay...



djfordmanjack wrote:
Actually this must be one of the most repaired and most hated areas on buses. The design of that spot is stupid and awkward.
It clearly goes to show the very, very early efforts of the original '49 prototypes, and early production barndoor buses, where you can literally see how they added another reinforcement piece, when some area proved not to be strong enough.
Much of this design is of course owed to the industrial manufacturing process using spot welding on overlapping parts. There is very little torch welding even on early buses.
But I can't help wondering how they kept that cobbled together area mostly the same for 17 years....that is hilarious. No wonder Mr Nordhoff was keen on finally releasing the T2 transporter generation in 1967.

I love all these odd details on the T1 though.


very good Explanation of that corner!

for me it is more difficult to work on a Baywindow instead of a Splitwindow, and on a Vanagoon there are much more difficult overlapping areas i see on the one i repaired.



yesterday i finally finished that f*** Driver side pillar...!!!



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_________________
My 1957 semaphore Single Cab:
http://www.thesamba.com/vw/forum/viewtopic.php?t=605363&postdays=0&postorder=asc&start=0
MY 1967 Sparsamba:
https://www.thesamba.com/vw/forum/viewtopic.php?t=757182
My 1954 Deutsche Bundespost Barndoor:
http://www.thesamba.com/vw/forum/viewtopic.php?t=621802
My 1961 SO34 Flipseat Westfalia:
https://www.thesamba.com/vw/forum/viewtopic.php?t=716285
My 1991 Westfalia California:
http://www.thesamba.com/vw/forum/viewtopic.php?t=650751
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