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How To... Install Rear Lid (Hatch) Shock?
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djkeev
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PostPosted: Sun Jul 25, 2021 5:50 am    Post subject: How To... Install Rear Lid (Hatch) Shock? Reply with quote

Oh I KNOW how they fasten on, but how do you compress it and hold it compressed while you slip it on?

My rear lid shocks are so strong that I need to literally hang on the lid at times to get it to move!

So I disconnected one shock, now it doesn't stay up at all!

The puzzle....... how to get it back on? The loose shock seems to over extend at full lift.

What do I not know here?

Dave
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dobryan
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PostPosted: Sun Jul 25, 2021 7:21 am    Post subject: Re: How To ....... Install rear lid shock ? Reply with quote

I am always able to push the rear hatch further up to the limit of the other shock and can then slip the last shock on. You cannot let the hatch hang on one shock while you replace the other in my experience.
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PostPosted: Sun Jul 25, 2021 8:06 am    Post subject: Re: How To ....... Install rear lid shock ? Reply with quote

Use a 2x4 or similar to hold it open makes it easier to change them.
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PostPosted: Sun Jul 25, 2021 8:20 am    Post subject: Re: How To ....... Install rear lid shock ? Reply with quote

Steve M. wrote:
Use a 2x4 or similar to hold it open makes it easier to change them.
This. A stick is your friend.
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PostPosted: Sun Jul 25, 2021 8:23 am    Post subject: Re: How To... Install Rear Lid (Hatch) Shock? Reply with quote

I use a height-adjustable pole to hold the hatch up.🤷🏻‍♀️
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djkeev
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PostPosted: Sun Jul 25, 2021 8:52 am    Post subject: Re: How To... Install Rear Lid (Hatch) Shock? Reply with quote

Being a carpenter, sticks of wood I do have on hand!
Often in the Van.

Dave
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PostPosted: Sun Jul 25, 2021 7:46 pm    Post subject: Re: How To... Install Rear Lid (Hatch) Shock? Reply with quote

djkeev wrote:
My rear lid shocks are so strong that I need to literally hang on the lid at times to get it to move!

Sounds like the ones I had a while back. I complained to the vendor and they said I was the only one to ever state this. I couldn’t believe such.

I mentioned here in a thread expressing love for these HD units and was essentially told I was weak because someone’s wife could close I
the hatch one handed.

I call bull - I measured over 60 lbs force to close the hatch (topped out my hanging scale) so if that guy’s wife can lift 125-150 over head without any serious effort, then I guess the one handed close is no problem.
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PostPosted: Sun Jul 25, 2021 8:46 pm    Post subject: Re: How To... Install Rear Lid (Hatch) Shock? Reply with quote

Our liftgate requires a fair amount of down force to lower. The liftgate and rear window are a substantial weight to support when open.
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djkeev
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PostPosted: Mon Jul 26, 2021 1:49 am    Post subject: Re: How To... Install Rear Lid (Hatch) Shock? Reply with quote

Well, with a bit of propping, over lifting and slight compression it is back in!
Thanks!

I've been reading.......
I need to buy a "weak" shock to pair with one of my strong shocks.
Apparently this will give me a lid that stays in any position open.

I can never close it with one hand.
It's funny, some days it seems much harder than on other days. I wonder if ambient temperature plays a role?

Dave
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cmayna
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PostPosted: Mon Jul 26, 2021 6:51 am    Post subject: Re: How To... Install Rear Lid (Hatch) Shock? Reply with quote

I used my adjustable hood prop stick to replace the rear hatch shocks. A fancy 2x4 stick.
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PostPosted: Mon Jul 26, 2021 7:20 am    Post subject: Re: How To... Install Rear Lid (Hatch) Shock? Reply with quote

djkeev wrote:
I've been reading.......
I need to buy a "weak" shock to pair with one of my strong shocks.
Apparently this will give me a lid that stays in any position open.


Throughout the years, at one time I have had one of those "stay-in-place" shocks that seemed to do its job of keeping the rear where ever you left it. Was nice when I had a short wife who couldn't reach the rear fully opened. I don't know how to identify the stay-in-place models.

here's a bunch of options for the 1983. Possibly thre are different models for the 76+ with the additional weight of the wiper.

https://www.rockauto.com/en/catalog/volkswagen,198...pport,1404

djkeev wrote:

It's funny, some days it seems much harder than on other days. I wonder if ambient temperature plays a role?


In my experience, YES

Also, it is not uncommon to use different strengths on each side to get just what you want for lifting source. I'm installing a rack on the rear hatch so will be playing with this for fully loaded rack and empty rack and no rack.

Coincidentally https://www.liftsupportsdepot.com/ is custom making structs with an additional 100lbs of force. Lowest listing at this link

https://www.liftsupportsdepot.com/year-model-searc...R%203-DOOR

I've talked to Toni there about choices between the two and she is sending me eyelet ends to see if they could clear (or me ground or modified to clear) the vanagon mounting bracket instead of having the eyelet welded on like they are doing in the link above. If that is possible, then all these strengths could be used

https://www.liftsupportsdepot.com/custom-search/#?...ield=Force

Additionally, Coincidentally, the rear struts are the same length as Jack Bombay struts many of us use http://poptopshocks.blogspot.com/ so in theory, one could get a few strengths and swap as needed between loadings on roof and hatch by swapping out one of the ends. Will share more info as this develops.
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PostPosted: Mon Jul 26, 2021 7:36 am    Post subject: Re: How To... Install Rear Lid (Hatch) Shock? Reply with quote

djkeev wrote:
I wonder if ambient temperature plays a role?

Dave


As mentioned, the answer is yes and the gas spring scientists agree:

Quote:
Temperature influences the force of a gas spring.

It makes the nitrogen in the cylinder expand or contract and, since the variation occurs at a constant volume, this causes the internal pressure to increase or decrease. The gas spring force varies by 0,36% of each °C (it means 3,6% every 10°C).

Example: considering a standard exercise temperature of 20°C and a force of 100N, at 30°C F1=103,6N and so on.


It's all here in plain english Smile ...
https://www.vapsint.com/en/technology-and-characteristics-of-gas-springs/
Image may have been reduced in size. Click image to view fullscreen.


A decent thread on gas springs with recognition that closing an unladen hatch with stronger struts is not easy...
https://www.thesamba.com/vw/forum/viewtopic.php?t=...mp;start=0
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Ahwahnee
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PostPosted: Mon Jul 26, 2021 12:10 pm    Post subject: Re: How To... Install Rear Lid (Hatch) Shock? Reply with quote

I've noticed mine show the first signs of failing in cold weather.

I get them from O'Reillys as they have a lifetime guarantee. So far they have always been able to provide a replacement gratis.
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