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1974 914 - restoration&lightweight project
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TRS63
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PostPosted: Fri Feb 25, 2022 1:55 pm    Post subject: Re: 1974 914 - restoration&lightweight project Reply with quote
So, as promised, the work on the driver's side!

After a bit of Paint/gravel protection removal, it wasn't looking promising:
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And not much better without the jack point triangle :
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So I prepared the floor pan:
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And made some cut:
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Now I could see the damages better:
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So I made a template :
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And the part, from cutting to adjusting to welded:
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Then some repair on the inner firewall:
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And the pan:
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And its reinforcement:
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And the triangle, no chance to repair the old one so I made a new one:
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And that is one side done:
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Stay tuned

Antoine
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Antoine
My 62 ragtop daily driver:
https://www.thesamba.com/vw/forum/viewtopic.php?t=728873
My 914 restoration&lightweight project :
https://www.thesamba.com/vw/forum/viewtopic.php?p=9698432#9698432
Resurrecting a 60 ghia : https://www.thesamba.com/vw/forum/viewtopic.php?t=713906
My 52 Standard Zwitter :
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TRS63
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PostPosted: Thu Mar 03, 2022 2:10 am    Post subject: Re: 1974 914 - restoration&lightweight project Reply with quote
So, next I fixed the clutch tube.
First the part on the firewall, I don't know what a PO was thinking with this thick piece?!
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So I removed it and found a damaged firewall:
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So removing what is damaged:
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Making the patch:
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Adjusting:
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Welded:
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And the front fixation, cut the access :
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The issue:
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Welded (pic was ongoing, I welded the whole length but forgot to take a picture):
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And closed:
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Stay tuned

Antoine
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Antoine
My 62 ragtop daily driver:
https://www.thesamba.com/vw/forum/viewtopic.php?t=728873
My 914 restoration&lightweight project :
https://www.thesamba.com/vw/forum/viewtopic.php?p=9698432#9698432
Resurrecting a 60 ghia : https://www.thesamba.com/vw/forum/viewtopic.php?t=713906
My 52 Standard Zwitter :
https://www.thesamba.com/vw/forum/viewtopic.php?p=10086685#10086685
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TRS63
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PostPosted: Thu Mar 10, 2022 3:49 am    Post subject: Re: 1974 914 - restoration&lightweight project Reply with quote
So, I then worked on my engine side panel:
Adjusting:
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Then the necessary holes:
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Then the sealing guide:
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A before-after:
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And in place :
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Bests

Antoine
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Antoine
My 62 ragtop daily driver:
https://www.thesamba.com/vw/forum/viewtopic.php?t=728873
My 914 restoration&lightweight project :
https://www.thesamba.com/vw/forum/viewtopic.php?p=9698432#9698432
Resurrecting a 60 ghia : https://www.thesamba.com/vw/forum/viewtopic.php?t=713906
My 52 Standard Zwitter :
https://www.thesamba.com/vw/forum/viewtopic.php?p=10086685#10086685
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TRS63
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PostPosted: Wed Mar 30, 2022 4:26 am    Post subject: Re: 1974 914 - restoration&lightweight project Reply with quote
So, I think the next step was quite logical..the battery tray Very Happy
I did built it by hand couple months ago:
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So it was time to adjust and weld it, first the bottom part:
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And then the top:
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All done and all fits great:
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I then found one last hole on the firewall:
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That I welded close:
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And now we have a nice engine bay/right long:
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Starting to look good!

Antoine
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Antoine
My 62 ragtop daily driver:
https://www.thesamba.com/vw/forum/viewtopic.php?t=728873
My 914 restoration&lightweight project :
https://www.thesamba.com/vw/forum/viewtopic.php?p=9698432#9698432
Resurrecting a 60 ghia : https://www.thesamba.com/vw/forum/viewtopic.php?t=713906
My 52 Standard Zwitter :
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Starbucket
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PostPosted: Wed Mar 30, 2022 4:07 pm    Post subject: Re: 1974 914 - restoration&lightweight project Reply with quote
Looking great. What do you think about laying a mat of fiberglass and resin on the battery tray so it will resist acid?
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TRS63
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PostPosted: Wed Mar 30, 2022 11:46 pm    Post subject: Re: 1974 914 - restoration&lightweight project Reply with quote
Starbucket wrote:
Looking great. What do you think about laying a mat of fiberglass and resin on the battery tray so it will resist acid?


Thanks Very Happy
No, no resin or fiberglass. I am using a sealed battery now so nothing should go out, and I protected the area with several coats of paints+will keep an eye on it so not stressed for the future Wink

Antoine
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Antoine
My 62 ragtop daily driver:
https://www.thesamba.com/vw/forum/viewtopic.php?t=728873
My 914 restoration&lightweight project :
https://www.thesamba.com/vw/forum/viewtopic.php?p=9698432#9698432
Resurrecting a 60 ghia : https://www.thesamba.com/vw/forum/viewtopic.php?t=713906
My 52 Standard Zwitter :
https://www.thesamba.com/vw/forum/viewtopic.php?p=10086685#10086685
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TRS63
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PostPosted: Fri Apr 01, 2022 3:20 am    Post subject: Re: 1974 914 - restoration&lightweight project Reply with quote
I have more to share with you Very Happy

This corner was ugly:
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So I decided to take care of it:
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And welded:
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And the outside part, before:
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Starting with the bottom part:
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Welded:
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And the top part:
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And here we are:
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Bests

Antoine
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Antoine
My 62 ragtop daily driver:
https://www.thesamba.com/vw/forum/viewtopic.php?t=728873
My 914 restoration&lightweight project :
https://www.thesamba.com/vw/forum/viewtopic.php?p=9698432#9698432
Resurrecting a 60 ghia : https://www.thesamba.com/vw/forum/viewtopic.php?t=713906
My 52 Standard Zwitter :
https://www.thesamba.com/vw/forum/viewtopic.php?p=10086685#10086685
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TRS63
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PostPosted: Wed Apr 06, 2022 6:28 am    Post subject: Re: 1974 914 - restoration&lightweight project Reply with quote
Next step was the bottom of the B-post..here you go :
Empty space:
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Home made part being adjusted:
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And welded:
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Bests

Antoine
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Antoine
My 62 ragtop daily driver:
https://www.thesamba.com/vw/forum/viewtopic.php?t=728873
My 914 restoration&lightweight project :
https://www.thesamba.com/vw/forum/viewtopic.php?p=9698432#9698432
Resurrecting a 60 ghia : https://www.thesamba.com/vw/forum/viewtopic.php?t=713906
My 52 Standard Zwitter :
https://www.thesamba.com/vw/forum/viewtopic.php?p=10086685#10086685
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TRS63
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PostPosted: Sat Apr 16, 2022 11:40 pm    Post subject: Re: 1974 914 - restoration&lightweight project Reply with quote
So, then comes a big step..the quarter panel!!

I made it myself of course..first, adjustment:
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And then cut, tack welded:
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And then welded:
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My door gap is so much better than it was!
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Planishing:
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And done:
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The last missing part was the small bracket at the front of the wheel:
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All looking good:
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Thanks for following along,

Antoine
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Antoine
My 62 ragtop daily driver:
https://www.thesamba.com/vw/forum/viewtopic.php?t=728873
My 914 restoration&lightweight project :
https://www.thesamba.com/vw/forum/viewtopic.php?p=9698432#9698432
Resurrecting a 60 ghia : https://www.thesamba.com/vw/forum/viewtopic.php?t=713906
My 52 Standard Zwitter :
https://www.thesamba.com/vw/forum/viewtopic.php?p=10086685#10086685
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waxhead
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PostPosted: Mon Apr 18, 2022 5:11 pm    Post subject: Re: 1974 914 - restoration&lightweight project Reply with quote
Keep it up (great work!)
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TRS63
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PostPosted: Tue Apr 19, 2022 5:44 am    Post subject: Re: 1974 914 - restoration&lightweight project Reply with quote
Thanks a lot Mike!
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My 62 ragtop daily driver:
https://www.thesamba.com/vw/forum/viewtopic.php?t=728873
My 914 restoration&lightweight project :
https://www.thesamba.com/vw/forum/viewtopic.php?p=9698432#9698432
Resurrecting a 60 ghia : https://www.thesamba.com/vw/forum/viewtopic.php?t=713906
My 52 Standard Zwitter :
https://www.thesamba.com/vw/forum/viewtopic.php?p=10086685#10086685
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EverettB Premium Member
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PostPosted: Tue Apr 19, 2022 1:21 pm    Post subject: Re: 1974 914 - restoration&lightweight project Reply with quote
I've been reading it too, always interesting stuff and nice work!

I'm not super familiar with planishing, are you working it from the other side too or just smoothing it from the outside?

This
Quote:
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TRS63
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PostPosted: Thu Apr 21, 2022 12:16 pm    Post subject: Re: 1974 914 - restoration&lightweight project Reply with quote
Thanks a lot Everett for following along 👍👍
For planishing: I am no expert so might not use the professional technic but I am using the die you see as the flat counterpart against which I hammer the weld distortions flat (either with alloy hammer, a small steel hammer, a flat "planishing spoon",...or whatever does the job Embarassed )

Bests

Antoine
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Antoine
My 62 ragtop daily driver:
https://www.thesamba.com/vw/forum/viewtopic.php?t=728873
My 914 restoration&lightweight project :
https://www.thesamba.com/vw/forum/viewtopic.php?p=9698432#9698432
Resurrecting a 60 ghia : https://www.thesamba.com/vw/forum/viewtopic.php?t=713906
My 52 Standard Zwitter :
https://www.thesamba.com/vw/forum/viewtopic.php?p=10086685#10086685
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BIGMIKEY
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PostPosted: Tue Apr 26, 2022 9:27 am    Post subject: Re: 1974 914 - restoration&lightweight project Reply with quote
Remarkable skills. Enjoying this thread so much. Excellent!

Mike T
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Deserter Series 1 project.
https://www.thesamba.com/vw/forum/viewtopic.php?t=787047&highlight=

1973 Beetle Driver, Marina Blue.
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TRS63
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PostPosted: Tue Apr 26, 2022 10:13 pm    Post subject: Re: 1974 914 - restoration&lightweight project Reply with quote
Thanks a lot Mike, really kind of you and happy that you enjoy the journey here!

So, we have the next update..
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Yes it's back on its wheels and trust me, what a big step after all these frame repair!! Motivation got really high in a couple minutes!!

I directly started to put back some stuff like engine bay seals:
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And the short stainless steel lines:
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Bests

Antoine
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Antoine
My 62 ragtop daily driver:
https://www.thesamba.com/vw/forum/viewtopic.php?t=728873
My 914 restoration&lightweight project :
https://www.thesamba.com/vw/forum/viewtopic.php?p=9698432#9698432
Resurrecting a 60 ghia : https://www.thesamba.com/vw/forum/viewtopic.php?t=713906
My 52 Standard Zwitter :
https://www.thesamba.com/vw/forum/viewtopic.php?p=10086685#10086685
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TRS63
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PostPosted: Fri May 13, 2022 9:21 pm    Post subject: Re: 1974 914 - restoration&lightweight project Reply with quote
A lot more happened during the last weeks Embarassed

I worked on getting all the elements in primer:
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And I finished the stainless steel fuel lines installation Very Happy

Stay tuned,

Antoine
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Antoine
My 62 ragtop daily driver:
https://www.thesamba.com/vw/forum/viewtopic.php?t=728873
My 914 restoration&lightweight project :
https://www.thesamba.com/vw/forum/viewtopic.php?p=9698432#9698432
Resurrecting a 60 ghia : https://www.thesamba.com/vw/forum/viewtopic.php?t=713906
My 52 Standard Zwitter :
https://www.thesamba.com/vw/forum/viewtopic.php?p=10086685#10086685
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TRS63
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PostPosted: Wed May 18, 2022 12:34 am    Post subject: Re: 1974 914 - restoration&lightweight project Reply with quote
We got some colors!!
I decided to make it a bit unconventional and paint a couple parts first to allow me to move forward with the build..
So here some fresh paint!!
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And then I could build the fresh air box, the wiper system and the tank back:
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And here:
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And the engine is back in:
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Now to connect everything, and try to start it again..and of course body paint/building of all parts.. it will move fast now, I want it on the road in june !

Bests

Antoine
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Antoine
My 62 ragtop daily driver:
https://www.thesamba.com/vw/forum/viewtopic.php?t=728873
My 914 restoration&lightweight project :
https://www.thesamba.com/vw/forum/viewtopic.php?p=9698432#9698432
Resurrecting a 60 ghia : https://www.thesamba.com/vw/forum/viewtopic.php?t=713906
My 52 Standard Zwitter :
https://www.thesamba.com/vw/forum/viewtopic.php?p=10086685#10086685
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TRS63
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PostPosted: Tue May 24, 2022 6:17 am    Post subject: Re: 1974 914 - restoration&lightweight project Reply with quote
And... it's painted!!

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No show quality but a good driver, well what I wanted !

I also started to reassemble it:
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Stay tuned, going fast now!

Antoine
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Antoine
My 62 ragtop daily driver:
https://www.thesamba.com/vw/forum/viewtopic.php?t=728873
My 914 restoration&lightweight project :
https://www.thesamba.com/vw/forum/viewtopic.php?p=9698432#9698432
Resurrecting a 60 ghia : https://www.thesamba.com/vw/forum/viewtopic.php?t=713906
My 52 Standard Zwitter :
https://www.thesamba.com/vw/forum/viewtopic.php?p=10086685#10086685
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Buggeee
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PostPosted: Tue May 24, 2022 2:46 pm    Post subject: Re: 1974 914 - restoration&lightweight project Reply with quote
I love the color.

Thank you for documenting the frame repair with photographs.
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Buggeee
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PostPosted: Fri May 27, 2022 8:47 pm    Post subject: Re: 1974 914 - restoration&lightweight project Reply with quote
How did you beat the 3-dimensional shapes into the floor corners and battery tray?
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