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Rough idle
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75baja714
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PostPosted: Sun Aug 29, 2021 8:29 am    Post subject: Rough idle Reply with quote

Been chasing a rough idol in my 75. I’m running a stock 1835 with a idf 40 on top of it. Decided to check my timing because of a exhaust pop. Now no matter how I set the timing it’s a constant gallop like of a horse. I can’t seem to get it back to the point where it was just a few random pops. Another question I have is why does my distributor seem to be in a much different spot then
Others for cylinder one like a 180 degree difference the normal .
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Dale M.
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PostPosted: Sun Aug 29, 2021 9:12 am    Post subject: Re: Rough idol Reply with quote

For starters a 1835 is not stock.... A 1600 was probably the biggest type I stock engine made (unless it's a a type 4) ....

And center mount Weber with out manifold heat is going to be a problem you can't solve...

Distributor 180 degrees out means who ever built the engine got the distributor drive gear in wrong during build.... Possible solutions are to just leave it that way and be sure firing order is correct for new location of #1 onwards ...Or pull distributor and reorient dist. drive gear to crankshaft, or remove dist. remove drive pin and reorient gear at base of dist. 180° and reinstall pin and be sure to redo firing order.... In my opinion realigning dist. drive gear to VW's correct indexing on crank shaft is proper fix...

And about timing... Usually a static setting of about 7.5° static is good for initial start up, and then set timing between 28° and 32° at about 3000RPM and let idle advance fall where it may, this is assuming vacuum and or centrifugal advance is function properly....

The galloping may not be a ignition issue but may be a carburetor or vacuum leak issue...
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dustymojave
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PostPosted: Sun Aug 29, 2021 12:16 pm    Post subject: Re: Rough idol Reply with quote

I agree entirely with Dale here. He's smarter than he looks. Cool

I would add that IF you decide to re-orient your distributor drive, and there is a puller designed to pull that shaft out, know that there are 2 shims on the bottom of that shaft that WILL fall into the bottom of the case unless you add a strong magnet to the puller. Those 2 shims MUST go back in place as you re-assemble the shaft. And the "How To Rebuild Your VW Engine book is WRONG on the orientation of that shaft for assembly.
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oprn
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PostPosted: Sun Aug 29, 2021 12:23 pm    Post subject: Re: Rough idol Reply with quote

A galloping or loping idle could well be a pig rich idle condition. The stock Solex does that with full choke on.
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PostPosted: Mon Aug 30, 2021 11:46 am    Post subject: Re: Rough idle Reply with quote

Not the best way to do it but you could drive out the pin on the distributor drive dog plate on the distributor itself and turn it around 180° if you don't want to pull the distributor drive in the case.
As for your surging, spray some starting fluid on the manifold seals and base of the manifold/port to see if you have a intake vacuum leak, it should speed up a bit if you have a leak.

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75baja714
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PostPosted: Mon Aug 30, 2021 2:41 pm    Post subject: Re: Rough idle Reply with quote

The carb does have heat risers. Not flanged where they are suppose to be like stock. But they are there. Cheap Chinese exhaust with flanges right next to the exhaust ports. Ive adjusted valves 006 even tho last night I did take a magnet and it stuck to my pushrods so I’m guessing they are steel or chromolly. So should I go for 001?!? For clearance. I’m ok with the distributor being where it is as long as that’s not affecting my performance which it doesn’t seem like it ever has. Truly I never did clean the carb when I installed. I wonder if it times to take it off and do a cleaning or maybe a rebuilding less then a few hundred miles on the carb. No matter how tuned in I get the carb. It still gallops so I’m a bit lost. Just trying to play process of elimination. Replaced plugs. Adjusted valves. Timed the motor is basically where I am. I’ll have to check the manifold and the manifold port as I have never checked this before yet.
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Wulfthang
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PostPosted: Mon Aug 30, 2021 3:13 pm    Post subject: Re: Rough idle Reply with quote

This is maybe a "out there"question but since we already know the engine isn't stock, does it have a high performance cam? If the cam has a lot of overlap, it can cause an engine to sound lopey like it's just galloping along at a nice canter.
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75baja714
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PostPosted: Mon Aug 30, 2021 3:20 pm    Post subject: Re: Rough idle Reply with quote

Wish I was able to answer that. Sorry.
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oprn
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PostPosted: Tue Aug 31, 2021 3:22 am    Post subject: Re: Rough idle Reply with quote

Those heat riser connections are basically there to hold the intake manifold up, sometimes they are not even drilled through on the cheap ones. Even when they are the pressure is equal on both sides so very little to no flow is happening. There may be a little back and forth flow at idle but nothing much above that. It is common for the small tube on the intake to be plugged but your intake looks new so that should not be the problem.
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75baja714
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PostPosted: Tue Aug 31, 2021 7:32 am    Post subject: Re: Rough idle Reply with quote

Yeah I know Sad. I realized this after I installed the heat risers. They did have holes. And I understand they don’t do much from my reads here. I played with the timing a bit last. rework as I was frustrated last time I worked on it and took a break. I got 30 degrees total advanced. Still gonna pick up some starter fluid and spray the ports for intake. if the vacuum is fine do you think next step would be clean carb. Does the carb need a rebuild if it has minimal usage. Or is this something I’ll find when I take them apart for cleaning. The Weber was brand new when I got it from redline. Anyone have a good read for dummies for cleaning and rebuilding the carb.

Last edited by 75baja714 on Tue Aug 31, 2021 8:40 am; edited 1 time in total
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Wulfthang
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PostPosted: Tue Aug 31, 2021 7:49 am    Post subject: Re: Rough idle Reply with quote

75baja714 wrote:
I played with the timing a bit last. rework as I was frustrated last time I worked on it and took a break. I got 30 degrees before tdc.


Is that 30 degrees BTDC? At an idle??? Its been a long time since I worked on a VW engine but 30 degrees BTDC at an idle seems like waaay to much!

Does your carb have an air or fuel screw? If so, try spraying some carb cleaner in the hole before doing a total tear down. Try spraying some into the ports from the top side too.
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75baja714
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PostPosted: Tue Aug 31, 2021 8:03 am    Post subject: Re: Rough idle Reply with quote

O no I apologize that’s total advance. BTDC 7.5 sorry a bit new to this.
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Mike E.
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PostPosted: Tue Aug 31, 2021 9:29 am    Post subject: Re: Rough idle Reply with quote

Those carbs are really touchy at idle. There are several youtube videos on how to get the passages clean and properly set the idle. The ports are tiny and can easily get plugged. It takes very little movement on the idle speed screw to take the carb out of its "idle circuit".

Are all 4 exhaust pipes the same temp when it's at idle? If one bank is cooler than the other it would be an indication that the carb is not tuned properly at idle or has a blockage. That carb is essentially two semi separate 1 barrel carbs. With 1 barrel feeding each side of the engine.
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75baja714
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PostPosted: Tue Aug 31, 2021 10:34 am    Post subject: Re: Rough idle Reply with quote

Yeah. Haven’t had much experience with them. Last time I ran 100 miles no problem but a non consistent pops from the exhaust. My main seal busted and I took it to the shop. When they got to the main seal they notice that the crankshaft dowels were loose so we removed and drilled for 11/32s still four of them but larger. Got everything all back together and now I’m chasing this issues. I have not taken a temp gun to the exhaust yet but i will give it a try later tonight see where I am and and report.
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75baja714
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PostPosted: Tue Aug 31, 2021 6:32 pm    Post subject: Re: Rough idle Reply with quote

Didn’t grab starter fluid I’ll do that this weekend. But as far as the different sides of the exhaust I did some pictures and took a video of it running but I cant post it say corrupt or to big. This was after 3 minutes of running. A bit of a difference
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Mike E.
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PostPosted: Tue Aug 31, 2021 7:18 pm    Post subject: Re: Rough idle Reply with quote

75baja714 wrote:
Yeah. Haven’t had much experience with them. Last time I ran 100 miles no problem but a non consistent pops from the exhaust. My main seal busted and I took it to the shop. When they got to the main seal they notice that the crankshaft dowels were loose so we removed and drilled for 11/32s still four of them but larger. Got everything all back together and now I’m chasing this issues. I have not taken a temp gun to the exhaust yet but i will give it a try later tonight see where I am and and report.


Those "pops" are also indicators of a carb tuning/cleaning issue. You might have something in your idle jets on one side. I'll see if I can find the video on cleaning them.
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PostPosted: Tue Aug 31, 2021 7:38 pm    Post subject: Re: Rough idle Reply with quote

This guy is a little long but really describes the fuel flow through the carb, why it get's plugged and how to clean it.

https://www.youtube.com/watch?v=fzf18S-HVOg&t=2s

This is an Empi carb and video, but the HPMX is a copy of a Weber so the description of components and function is the same. It may help you re-set everything back to a base point after you have cleaned the idle circuits.

https://www.youtube.com/watch?v=JvQo-akB69U
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PostPosted: Tue Aug 31, 2021 8:27 pm    Post subject: Re: Rough idle Reply with quote

Does the "Flamethrower" dizzy have a module or points?

Had a module go bad and went back to points-forever.
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75baja714
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PostPosted: Tue Aug 31, 2021 9:17 pm    Post subject: Re: Rough idle Reply with quote

YDBD wrote:
Does the "Flamethrower" dizzy have a module or points?

Had a module go bad and went back to points-forever.

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PostPosted: Tue Aug 31, 2021 10:12 pm    Post subject: Re: Rough idle Reply with quote

That looks like a magnet type ignitor. A Hall Effect transistor inside a epoxy case with a magnet rotating past it to open/close it just like points but without the fuss and mess. Most of the time, they either work or they don't. I'm getting ready to replace the dual points in my Mallory centrifugal advance distributor with the same thing. (But I'll carry the old points and plate in my gear!!)
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