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Weber IDF - intermittent fuel leakage from both center/sides
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mikelars
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PostPosted: Mon Nov 29, 2021 7:19 am    Post subject: Re: Weber IDF - intermittent fuel leakage from both center/sides Reply with quote

Ok, I really leaned into it this time and ground off at least another 1.5mm and added one more gasket. I got it just over 3 psi. I am going to leave it for now and see if the carbs don’t leak anymore…. I was a bit worried about reducing the volume too much, so hopefully the webers can handle this amount of pressure…

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virusdoc
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PostPosted: Mon Nov 29, 2021 9:25 am    Post subject: Re: Weber IDF - intermittent fuel leakage from both center/sides Reply with quote

If your needle valve seats and spring are in good shape, 3 psi should be fine. Hope this fixes your leak!
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mikelars
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PostPosted: Tue Nov 30, 2021 3:24 pm    Post subject: Re: Weber IDF - intermittent fuel leakage from both center/sides Reply with quote

My alternator style fuel pump had some strange variability - initially when cold, it seemed to have high fuel pressure - close to 6 psi. Then after I put gaskets on there and trimmed the push rod, I got it just under 3. And then I drove it, and it dropped to 1.5, and then after a longer drive it dropped below 1.

So while I thought I had it resolved, this variability indicated it was not.

So then I determined I had to sacrifice my generator rod (108mm) because I had ground too much off the 100mm one. So I made the 108mm rod about 4mm longer than the ground down 100mm one, and put it on with 2 additional gaskets. This pressure started close to 3 and went down under 2 again after running for a while. So I then took off all the “extra” gaskets and it seems pretty steady just over 3 psi and not dropping.

Sheesh - this little pump was so variable - it seems you have to aim high - especially if the engine is cold - and then target where it stabilizes…

Is there a procedure that experienced people do for this - like fully warm up the motor and then use gaskets to get to 3 - or something like that?
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sled
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PostPosted: Tue Nov 30, 2021 3:33 pm    Post subject: Re: Weber IDF - intermittent fuel leakage from both center/sides Reply with quote

I just always use high quality electric fuel pumps. proper pressure, and no sacrificing volume. couple of wires to hook up, done!
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APPLEGREENVW
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PostPosted: Tue Nov 30, 2021 4:14 pm    Post subject: Re: Weber IDF - intermittent fuel leakage from both center/sides Reply with quote

sled wrote:
I just always use high quality electric fuel pumps. proper pressure, and no sacrificing volume. couple of wires to hook up, done!


He doesn't want to hear that. He want his fuel pump pushrod to fix the problem.
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mikelars
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PostPosted: Tue Nov 30, 2021 4:19 pm    Post subject: Re: Weber IDF - intermittent fuel leakage from both center/sides Reply with quote

Hey, I don’t mind the idea of an electric fuel pump - I am sure they work great. I was just trying to get what I have to work, and it seemed like a simple enough mechanism…. I figured once it is putting out the right pressure it would basically just work fine forever…

Having dribbles of gasoline coming out in the engine compartment due to 5-6 lbs of fuel pressure seemed like a bad thing to leave unaddressed…
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74 Thing
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PostPosted: Tue Nov 30, 2021 5:22 pm    Post subject: Re: Weber IDF - intermittent fuel leakage from both center/sides Reply with quote

I bet it is the inaccuracy of the gauge.
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modok
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PostPosted: Tue Nov 30, 2021 5:35 pm    Post subject: Re: Weber IDF - intermittent fuel leakage from both center/sides Reply with quote

That appears to be a sealed pressure gauge.
See the problem? SEALED pressure gauge? think about it.
You need to "burp" the pressure gauge if it has a rubber plug, or keep it at a constant temperature, or get a gauge that isn't sealed, or drill a hole in it.
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mikelars
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PostPosted: Tue Nov 30, 2021 5:53 pm    Post subject: Re: Weber IDF - intermittent fuel leakage from both center/sides Reply with quote

My plan is to remove the gauge as soon as I have the right pressure, but I just have it in there for a few days to confirm it is consistent…

I think it should be good now - but I’ll leave it for a few more days - when I start the bus or get out I just go look at the psi to see what it reads while the engine is still running…
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74 Thing
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PostPosted: Tue Nov 30, 2021 7:46 pm    Post subject: Re: Weber IDF - intermittent fuel leakage from both center/sides Reply with quote

modok wrote:
That appears to be a sealed pressure gauge.
See the problem? SEALED pressure gauge? think about it.
You need to "burp" the pressure gauge if it has a rubber plug, or keep it at a constant temperature, or get a gauge that isn't sealed, or drill a hole in it.


I mentioned that earlier as well.

Pull the rubber plug on the back and burb it when it is warm. It should not be reading all over the place. You would have been better off teeing in a vac/pressure gauge that you can get at your local auto supply and then set the pressure then remove the gauge.
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mikelars
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PostPosted: Tue Nov 30, 2021 7:52 pm    Post subject: Re: Weber IDF - intermittent fuel leakage from both center/sides Reply with quote

74 Thing wrote:
modok wrote:
That appears to be a sealed pressure gauge.
See the problem? SEALED pressure gauge? think about it.
You need to "burp" the pressure gauge if it has a rubber plug, or keep it at a constant temperature, or get a gauge that isn't sealed, or drill a hole in it.


I mentioned that earlier as well.

Pull the rubber plug on the back and burb it when it is warm. It should not be reading all over the place. You would have been better off teeing in a vac/pressure gauge that you can get at your local auto supply and then set the pressure then remove the gauge.


Ok - I mean I have a Tee fitting and can put in any gauge - I just bought that one without knowing any better. But if I can just use it to confirm it is working properly - I’ll just ditch the gauge and fitting with confidence the fuel pressure is good…
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2332 Torque Motor Build
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mikelars
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PostPosted: Wed Dec 01, 2021 8:13 am    Post subject: Re: Weber IDF - intermittent fuel leakage from both center/sides Reply with quote

74 Thing wrote:
modok wrote:
That appears to be a sealed pressure gauge.
See the problem? SEALED pressure gauge? think about it.
You need to "burp" the pressure gauge if it has a rubber plug, or keep it at a constant temperature, or get a gauge that isn't sealed, or drill a hole in it.


I mentioned that earlier as well.

Pull the rubber plug on the back and burb it when it is warm. It should not be reading all over the place. You would have been better off teeing in a vac/pressure gauge that you can get at your local auto supply and then set the pressure then remove the gauge.


ok - you are totally right - basically the plug allows the inside of the gauge to be not atmospheric pressure and make she gauge reading inaccurate. I basically have to burp the gauge every single time - but then it is actually accurate.

Thanks for the info - first fuel pressure gauge I ever bought.

The pump is now stable at 3.25 psi - so I am happy and will remove that burp gauge soon...
_________________
Here is my 1961 Beetle Restoration:
https://www.youtube.com/playlist?list=PLW_2wBCs4Ny2qXEPvdnfvEzN42T8JA8zO

Here is my 1966 Split Bus - Restoration Channel:
https://youtube.com/channel/UCPBRysmvrJlif2wzwEwiuwQ

2332 Torque Motor Build
https://youtube.com/playlist?list=PLW_2wBCs4Ny2HwsKM9QT4LFpcSqP3QG0p

Engine Rebuild 1968cc Playlist:
https://youtube.com/playlist?list=PLW_2wBCs4Ny1JbZ2EgJQQ2awfo0koZRqz
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virusdoc
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PostPosted: Wed Dec 01, 2021 8:14 am    Post subject: Re: Weber IDF - intermittent fuel leakage from both center/sides Reply with quote

mikelars wrote:
74 Thing wrote:
modok wrote:
That appears to be a sealed pressure gauge.
See the problem? SEALED pressure gauge? think about it.
You need to "burp" the pressure gauge if it has a rubber plug, or keep it at a constant temperature, or get a gauge that isn't sealed, or drill a hole in it.


I mentioned that earlier as well.

Pull the rubber plug on the back and burb it when it is warm. It should not be reading all over the place. You would have been better off teeing in a vac/pressure gauge that you can get at your local auto supply and then set the pressure then remove the gauge.


ok - you are totally right - basically the plug allows the inside of the gauge to be not atmospheric pressure and make she gauge reading inaccurate. I basically have to burp the gauge every single time - but then it is actually accurate.

Thanks for the info - first fuel pressure gauge I ever bought.

The pump is now stable at 3.25 psi - so I am happy and will remove that burp gauge soon...


That's a fine pressure. More importantly, did your fuel leak get solved?
_________________
1976 Convertible Super Beetle, "June Bug".
FI-->34PICT3 carb conversion-->now dual 40 IDFs
Self-rebuilt 1904 (after totally botching a 1641 rebuild, cussing a lot, and throwing lots of cash in the fire)
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mikelars
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PostPosted: Wed Dec 01, 2021 8:21 am    Post subject: Re: Weber IDF - intermittent fuel leakage from both center/sides Reply with quote

virusdoc wrote:
mikelars wrote:
74 Thing wrote:
modok wrote:
That appears to be a sealed pressure gauge.
See the problem? SEALED pressure gauge? think about it.
You need to "burp" the pressure gauge if it has a rubber plug, or keep it at a constant temperature, or get a gauge that isn't sealed, or drill a hole in it.


I mentioned that earlier as well.

Pull the rubber plug on the back and burb it when it is warm. It should not be reading all over the place. You would have been better off teeing in a vac/pressure gauge that you can get at your local auto supply and then set the pressure then remove the gauge.


ok - you are totally right - basically the plug allows the inside of the gauge to be not atmospheric pressure and make she gauge reading inaccurate. I basically have to burp the gauge every single time - but then it is actually accurate.

Thanks for the info - first fuel pressure gauge I ever bought.

The pump is now stable at 3.25 psi - so I am happy and will remove that burp gauge soon...


That's a fine pressure. More importantly, did your fuel leak get solved?


no leaks yet - it has only been about a day or two since the fix went in. I am pretty sure this will fix it, because the weber accelerator pump area holds fine normally, and only rarely would something come out - and the pressure was clearly too high before the fix.

Next problem to tackle is putting one of these between my fuel sender and fuel gauge - this one I am very curious about, because it is hard to get an accurate setup with a bay tank in a split bus - the ohms just don't seem to quite match up - and the bay gauges need a split bus bezel to fit the dash.

https://www.tanksinc.com/index.cfm/page/ptype=prod...rUEALw_wcB


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_________________
Here is my 1961 Beetle Restoration:
https://www.youtube.com/playlist?list=PLW_2wBCs4Ny2qXEPvdnfvEzN42T8JA8zO

Here is my 1966 Split Bus - Restoration Channel:
https://youtube.com/channel/UCPBRysmvrJlif2wzwEwiuwQ

2332 Torque Motor Build
https://youtube.com/playlist?list=PLW_2wBCs4Ny2HwsKM9QT4LFpcSqP3QG0p

Engine Rebuild 1968cc Playlist:
https://youtube.com/playlist?list=PLW_2wBCs4Ny1JbZ2EgJQQ2awfo0koZRqz
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